Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8...

Post on 29-Jul-2018

220 views 0 download

Transcript of Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8...

Chapter 8 1Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8- Determining Process and Measurement Systems

Capability

Chapter 8 2Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 3Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Learning Objectives

Chapter 8 4Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Process Capability

Natural tolerance limits are defined as follows:

Chapter 8 5Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Uses of process capability data:

Chapter 8 6Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Process may have good potential

capability

Reasons for Poor Process Capability

Chapter 8 7Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 8Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 9Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 10Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

The distribution may not be normal; other types of probability plots can be useful in determining the appropriate distribution.

Probability Plotting

Chapter 8 11Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 12Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 13Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

For example, the hard bake process:

Chapter 8 14Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

One-Sided PCR

Chapter 8 15Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Interpretation of the PCR

Chapter 8 16Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

• Violation of these assumptions can lead to big trouble in using the data in Table 8.2.

Assumptions for Interpretation of Numbers in Table 8.2

Chapter 8 17Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 18Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

A Measure of Actual Capability

Chapter 8 19Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

• Cp does not take process centering into account

• It is a measure of potentialcapability, not actual capability

Chapter 8 20Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 21Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Small sample size, Confidence interval will be wide

Chapter 8 22Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 23Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 24Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 25Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8 26Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

8.4 Process Capability Analysis using Control Charts

Chapter 8 27Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Since LSL = 200