24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

Rotary Kiln

� Erection of Rotary Kiln System

� Procedure

� Examples

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

Rotary Kiln

� Erection of Rotary Kiln

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Base Plates Bearing

� Base Plate Drive

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Roller Bearing Blocks

� Longitudinal Guidance System

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Rotary Drum

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Drive System

� Girth Gear

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

Feeding System

� Erection of Feeding System

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Carriage

� Front Wall

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Cooling Ring

� Chute

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Platform

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Hood

� Compensator

� Lower Flap

� Intermediate Chute

� Compensator

� Upper Flap

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Vertical Slider Inside

� Drum Conveyor

� Drum Chamber

� Vertical Slider Outside

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

� Screw Conveyor

� Roller Conveyor

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

Examples for Kiln Erection

� PEDCO, Pusan

• Number of Kilns 2

• Rotary Drum Ø 4,800x12,000 mm

• Riding Rings Ø 5,600x500 mm

• Roller Bearings Ø 1,000x560 mm

• Thrust Rollers Ø 1,000x100 mm

• Girth Gear Ø 6,016x355, m=32, Z=188

• Pinion Ø 736x410, m=32, Z=23

• Drive Motor 45 kW, 1450 rpm

� SAVA, Brunsbüttel

• Number of Kilns 1

• Rotary Drum Ø 4,740x12,000 mm

• Riding Rings Ø 5,600x500 mm

• Roller Bearings Ø 1,000x560 mm

• Thrust Rollers Ø 1,000x100 mm

• Girth Gear Ø 5,952x355, m=32, Z=186

• Pinion Ø 736x410, m=32, Z=23

• Drive Motor 45 kW, 1450 rpm

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

PEDCO� Arrival on Site

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

PEDCO� Erection of Kiln Drum

Depending on weight,delivery of kilns in two parts

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

PEDCO� Erection of Kiln Drum

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

PEDCO� Erection of Girth Gear

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

PEDCO� Erection of Front Wall

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

SAVA� Erection of Bearing System

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

SAVA� Erection of Kiln Drum

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

SAVA� Erection of Kiln Drum

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

SAVA� Erection of Kiln Drum

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

SAVA� Erection of Kiln Drum