Post on 21-Jul-2020
CENTRIFUGAL PUMPS FOR
INDUSTRY, BUILDING TRADE AND MUNICIPAL SERVICES
� Axially Split Case Pumps – Single & Two Stage
� End Suction Pumps - ISO 2858 and Larger Sizes
� Pumps For Specific Applications – Air Conditioning &NFPA 20 Fire Duties
� Pump Services
PUMPSENSE
GenesisHistory of PUMPSENSE goes back to 1995 when a group of professionals working in large international pump companies decidedto team together. At PUMPSENSE, we are united through a common vision to build an excellent pump company through which wecan express ourselves fully and freely. Each one of us has an abiding interest in one aspect or the other of the pump business —right from hydraulic design to applications engineering, product development to marketing. We also share a common convictionthat with our skills, passion and commitment, we can redefine the existing norms and standards of customer satisfaction. We wishto work, learn and create value in a nourishing, enriching and fulfilling environment for our customers, business associates andourselves. PUMPSENSE exists to fulfill this collective dream, based on a core set of values which are our guiding philosophy in cre-ating this organization.
Guiding PhilosophyThe business of PUMPSENSE is to provide centrifugal pumps and related services. We will constantly strive to increase the deliveredvalue to our customer by careful attention to details, by continuous improvement of our core capabilities and by our commitment todelight the customer at every point of contact. The quality of our products and services will reflect the improvement in the quality oflife that we are able to bring to our employees – we will provide them with an informal and liberal work environment, where they canconstantly learn and grow. We recognize that our suppliers play a key role in the quality of our products and services. We will workclosely with our suppliers so that they share our energy and focus to serve the customer with excellence. Above all we will strive to createan organization where there are no barriers amongst customer, employees and suppliers and all of us work together to create value,to grow, to learn and to enhance the quality of our lives.
Products
The present product range of PUMPSENSE includes the following :
ServicesBusiness Consulting : We provide consulting services covering all aspects of centrifugal pump business. Our range of services includes
market surveys, market and product development, technology transfer, assistance in sourcing components, etc
Pump Development : We undertake design and development of pump and pump components on behalf of other pump makers. Thisservice also includes development of a complete range of pumps.
Retrofit and : Energy audit of existing pumping installations. Design of special impellers for existing plants.Energy Studies
Supply of Machined : We supply fully machined pump components to other pump makers. This service also includes development of patterns.Pump Components
Selection of Pumps : We assists large pump users to select and procure right centrifugal pumps for critical applications.
Training : We offer structured and group-specific training programs in the selection and application of centrifugal pumps.
Approx. Capacity Head Speed Applications RepresentativeProduct no of up to up to upto Areas PumpGroup Frames m3/hr m RPM
Standard Split 45 3800 200 1800 Airconditioning Case Pumps Water SupplySeries - HS Industrial Appications
Compact Split 25 900 65 1800 AirconditioningCase Pumps Water SupplySeries - CSC Industrial Appications
Two Stage Split 9 1200 350 2100 High Pressure CleaningCase Pumps Water Supply Series - HST Industrial Appications
Splitcase 15 1500 220 3000 Fire Protection NFPA 20 Fire Pumps of Buildings and Series - HF/HFT industrial installations
Large End 21 3000 140 1800 AirconditioningSuction Pumps Water SupplySeries - ESL Industrial Appication
ISO 2858 End 36 750 150 3000 AirconditioningSuction Pumps Fire Protection Series - ES Industrial Appication
Vertical 6 350 120 3600 Airconditioning inline Pumps Fire Protection Series - IL
HS Single Stage Split Case Pumps - Horizontal / Vertical
5
7
100
10
20
50
30
40
70
150
200
300
400
7 10 15 20 30 40 50 70 100 150 200 300 400 500 700 1000 2000 3000 4000 5000 7000 100001500
15
250
2.5HST9
4HS15
3HS13
3HS144HS155HS13
3HST12
3HST15
2HS13
4HST13
5HST14
4HST19
10HS27
12HST22
8HS26
6HS21
10HS22
12HS
22
16HS2612HS23
12HS26
14HS19
16HS
28
12HS
16
16HS21
10HS1210HS13
12HS13
6HS14 8HS14
10HS15
6HS17
8HS16
8HS17
8HS1
8
8HS2
18H
S22
5HS17
5HS19
6HS23
14HS24
4HS16
2HS10 3HS10
4HST19L
8HS126HS125HS12
(980
RPM
)
14HS21
16HS21H
(980 RPM)
(980 RPM)
10HS17
6HST18
6HST24
12HS
15
14HS25(980 RPM)
4HS14H
4HS14
4HS11
12HS18
100010
20
30
40
50
60
150
100908070
2000 3000
125
1500 2500 400040
15
25
200
250
800600500400300200150100806050 70 9020 3010 15
4HS11
4HS15
4HS16
5HS12
5HS13
5HS19
6HS12
6HS14
6HS17
6HS21
6HS23
8HS12
8HS1
6
8HS17
8HS2
1
8HS14
8HS18
8HS2
2
10HS12
10HS13
10HS15
10HS17
10HS22
12HS13
12HS
15
12HS
16
12HS1812
HS22
12HS26
14HS19
14HS24
4HST
13
12.5
300
360
16HS
26
5HS15
12HS
23
16HS28(1150 RPM)
5HST14
5HS17
2HS10
2.5HST9
3HS10
2HS13 3HS13
3HS14
3HST12
3HST15
4HST19L
4HST19
6HST24 12HST22
6HST18
10HS278HS26
16HS
21(1
150
RPM
)
16HS
21H
(115
0 RP
M)
14HS25(1150 RPM)
4HS14H
4HS14
Range Description
Size : 50 to 400 mmCapacities : Upto 3500 m3/hrHead : Upto 200 mSpeed : Upto 3000 rpm
Options
Materials – CI, DI, Bronze, SS, Ni ResistStuffing Box – Packed Gland , Mechanical Seal Orientation – Horizontal/VerticalConstructional – Foot/ Centre Line Mounting,Features Bearing options, cooling options,
staggered vane and special impellersApplications
1. Air Conditioning2. Water Supply3. Fire Protection4. Drainage5. Industrial Applications6. Irrigation
Features
1. High Efficiency2. Low NPSHr 3. Stable Characteristics4. Over 45 frames ensures optimum selection for all duties5. Quick Customisation possible to ensure optimum operation.6. High head units have double volute casings to reduce
radial thrust.
GENERAL SPILT CASE PUMPSRANGE CHART 50 HZ, 4POLEHS SERIES HORIZONTAL/VERTICAL
B.E.P
TOTA
L H
EA
D I
N M
ET
ER
S
CAPACITY IN CUBIC METER PER HOUR
GENERAL SPILT CASE PUMPSRANGE CHART 60 HZ, 4POLE
HS SERIES
B.E.
TOTA
L H
EA
D I
N M
ET
ER
S
CAPACITY IN CUBIC METER PER HOUR
HST Two Stage Split Case Pumps Horizontal / Vertical
10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 70010
20
30
40
5060
200
150
100908070
300400
4HST19
5HST14
4HST13
4HST14
3HST12
8HST26
6HST24
6HST2112HST22
10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 70010
20
30
40
50
60
200
150
100908070
400
300
500
4HST19
5HST14
12HST22
8HST26
6HST24
6HST21
4HST13
4HST14
3HST12
Range Description
Size : 65 to 250 mm
Capacities : Upto 1200 m3/hr
Head : Upto 350 m
Speed : Upto 3000 rpm
Options
Materials – CI, DI, Bronze, SS, Ni Resist
Stuffing Box – Packed Gland, Mechanical Seal
Orientation – Horizontal / Vertical
Constructional – Foot / Centre line mountingFeatures Bearing options, Cooling options
staggered vane & special impellers.
Applications
1. Mine Dewatering
2. Water Supply
3. Fire Protection
4. High Pressure Cleaning
Features
1. High Efficiency 2. Both integral & external cross-over are used to ensure
Optimum performance3. Two single /double entry impeller placed back to back
to eliminate axial thrust.4. Head Characteristics more stable and efficiency
higher compared to single stage units.5. Special custom-built units.
TWO STAGE SPLIT CASE PUMPS
RANGE CHART AT 4POLE 50HZ SPEEDHST SERIES
B.E.P
TOTA
L H
EA
D IN
ME
TE
RS
CAPACITY IN LPS
TWO STAGE SPLIT CASE PUMPS
RANGE CHART AT 4 POLE 60HZ SPEEDHST SERIES
B.E.P
TOTA
L H
EA
D IN
ME
TE
RS
CAPACITY IN LPS
30 50 100 150 200 300 400 500 600 700 800
10
20
60
8900 1000 1500
15
25
35
45
55
30
50
40
50M
A
200M
B
125H
A
150H
A
150H
C
65LA
200H
B
200L
A
50LA
200L
B
100H
A
65M
A
80H
A80
MA
100L
A
150L
A
150L
C15
0MC
150M
A
100M
A
80LA
125L
A12
5MA
200M
A
200H
A
30 50 100 150 200 300 400 500 600 700 800
20
60
900 1000 1500
15
25
35
45
55
30
50
40
6570758085
50M
A
200M
B
125H
A
150H
A
150H
C
65LA
200H
B
200L
A20
0MA
200H
A
50LA
200L
B
100H
A
65M
A
80H
A80
MA
100L
A
150L
A
150L
C15
0MC
150M
A
100M
A
80LA
125L
A12
5MA
DEVELOPMENT OBJECTIVES
Environmental concerns increasingly demand highest possible efficiency in pumps. Universal efforts to reduce or eliminate stand-by units for energy and life-cycle-cost optimization demand optimumhydraulic and mechanical reliability
Application Areas:
Where, the pumps are required for long uninterrupted service with minimum of maintenance Where, mechanical seal fitted pumps are a natural choiceWhere, the energy costs constitute a significant portion of the life-cycle cost of an industrial plant:• Industrial & Urban Water Supply• Air-conditioning• Process Industry
DESIGN FEATURES
� Compact Design - Shorter shaft span reduces shaft deflection and increases seal and bearing lives. Casing machining is simplified, eliminating chances of machiningerrors and reducing machining time. Requires lesser installation space – releases expensive retail space forrevenue generation. Permits faster assembly & dismantling.
� Optimum Efficiency – Hydraulic Institute norms have been used as bench mark. Established hydraulic designshave been used where the benchmark was achieved or exceeded
� Optimized Selection - A large number of frames help to find a pump with optimum efficiency for any dutycluster. Pump selection is always possible in the B.E.P zone (+10% to -15% of B.E.P)
� Use of Double Volute Casing - Double volute casing design has been adopted for 100 mm delivery branch size& above to minimize radial thrust. This is a distinct advantage for air-con applications where over-specificationof head and varying load leads to operation of pump at part or over flow conditions
� Use of Balanced Mechanical Seal - Ensures long seal life. Additionally, bearing isolators are used to provideadditional protection to the sealed for life bearings.
� Use of Double Extended Shaft - Allows either CW or CCW motor rotation
CONSTRUCTION OPTIONS
• High Pressure (HP) version for high working pressure in high rise buildings.• Vertical Version (VE) is available as a pre-engineered unit.
CSC Compact Split Case Pumps
COMPACT SPILT CASE PUMPSRANGE CHART AT 4POLE, 50HZ SPEEDCSC SERIES
B.E.P
Hea
d (M
)
CAPACITY IN CUBIC METER PER HOUR
COMPACT SPILT CASE PUMPSRANGE CHART AT 4POLE, 60HZ SPEEDCSC SERIES
B.E.PH
ead
(M)
CAPACITY IN CUBIC METER PER HOUR
HF/HFT/EF NFPA20 Fire Pumps
NFPA20 FIRE PUMP SELECTION TABLE
CAPACITY PRESSURE UPTO PUMP PUMP SIZE PUMP TYPE SPEED DRIVER
USGPM M3/HR. PSIG M MODEL RPM kW HP
335 235 4HFT12 125X100-305 HSC 3000 160 215297 208 3HFT12 100X80-300 HSC 3000 110 150
500 114 290 203 3HF15 100x80-380 HSC 3000 132 180157 110 3HF12 100x80-300 HSC 3000 55 75115 80 END 55 7585 60 EF A70 100X75-260 SUCTION 3000 37 5050 35 22 30307 215 4HFT12 125x100-305 HSC 3000 180 240
750 170 245 172 4HF14 150x100-360 HSC 3000 132 180200 140 END 110 150157 110 EF A40 100x80-334 SUCTION 3000 90 120114 80 55 75157 110 4HF11 125X100-275 HSC 3000 90 120356 250 6HFT12 200X150-300 HSC 3000 225 302236 166 4HF14 150X100-360 HSC 3000 160 215
1000 227 185 130 5HF12 150X125-300 HSC 3000 110 150128 90 90 120178 125 6HF12 200X150-305 HSC 3000 160 215115 80 5HF19 150X125-470 HSC 1500 90 12070 50 45 60
1250 284 342 240 6HFT12 200X150-300 HSC 3000 250 335228 160 6HF14 200X150-350 HSC 3000 225 302
1500 340 170 120 6HF12 200X150-305 HSC 3000 160 215135 95 HSC 1500 132 180115 80 6HF21 200X150-530 110 15095 65 90 120210 150 6HF21 200X150-530 HSC 1800 275 370
2000 454 140 100 175 235200 140 8HF14 200X200-350 HSC 3000 250 335155 110 200 270185 130 8HF14 200X200-350 HSC 3000 300 400140 225 302
2500 570 160 112 8HF12 250X200-300 HSC 3000 250 335140 100 8HF22 250X200-556 HSC 1500 225 30085 60 150 200230 160 450 600
3000 680 170 120 8HF22 250X200-556 HSC 1800 350 470115 80 250 335210 150 8HF22 250X200-556 HSC 1800 450 600
3500 800 157 110 350 470165 115 10HF22 300X250-568 HSC 1500 400 540105 75 250 335240 170 10HF22 300X250-568 HSC 1800 600 800
4000 910 140 100 375 500140 100 12HF22 350X300-555 HSC 1500 550 74085 60 350 470230 160 10HF22 300X250-568 HSC 1800 700 940157 110 500 670
5000 1140 210 150 12HF26 350X300-660 HSC 1500 650 870114 80 350 470
ES ISO 2858 & ESL Large End Suction Pumps
32-125
32-160
32-200
32-250
150-200
80-160
50-125
50-160
40-125
40-160
65-125
65-160
100-160
150-250
150-315
150-
400
65-315
50-200
50-250
40-200
40-250
65-200
65-250
40-315 50-315
100-
315
125-
315
100-20080-200
80-250 100-250
125-200
125-250
100-
400
80-400
80-315
125-400
150-500 200-500
250-
500
200-
315
250-315
250-400200-400
250-600
RE
Q
UE S T
ON
3
52
7 10
5
4
7
70
10
20
40
30
50
130
100
400703020 5040 100 300200 20001000500 700 1400 2700
200-400
200-260
250-26
0
350-350300-315
980
400-450
400-400300-400
250-400250-355
300-450
250-315
200-315
200-440 250-50
0
200-500
300-530
300-500
150-500
300-665
250-600
70
200150
7
5
10
15
50
40
30
20 ISO28
58
100
200
130
1000700500400300 4000300020001400
Range Description
Size : 32 to 400mm
Capacities : Upto 2500 m3/hr
Head : Upto 160 m
Speed : Upto 3000 rpm
Options
Materials – CI, DI, Bronze, SS, Ni Resist
Stuffing Box – Packed Gland, Mechanical Seal
Constructional – Foot/ Centre line mounting,Features Bearing options, Cooling options,
Open & semi-open impellers
Applications
1. Air Conditioning2. Water Supply3. Fire Protection4. Process Industries
Features
1. Coform to ISO 28582. Coform to ISO 51993. High Efficiency, Low NPSHR4. Over 60 frames ensures optimum selection
for all duties5. Quick customisation possible to ensure
optimum operation.
ISO 2858 END SUCTION PUMPSRANGE CHART AT 50HZ 4POLE SPEEDES SERIES
B.E.P
TOTA
L H
EA
D I
N M
ET
ER
S
CAPACITY IN CUBIC METER PER HOUR
LARGE END SUCTION PUMPSRANGE CHART AT 50HZ 4POLE SPEED
ESL SERIES
B.E.P
TOTA
L H
EA
D I
N M
ET
ER
S
CAPACITY IN CUBIC METER PER HOUR
PUMPSENSE – CORE VALUE PROPOSITION
1. Over 35 years of accumulated learning and experience in the field of centrifugal pumps.
2. Sophisticated understanding of the pump business.
3. Highly experienced hydraulic designers with a large pool of proven pump designs.
4. Ability to develop new pumps quickly and competitively.
5. Over five thousand pumps in operation in Asia Pacific, Middle East, Europe, Americas and South Asia.
6. Ability to quickly customize pumps and offer product variants competitively.
7. Well developed supply chain, experienced pattern makers, specialized foundries, pump serviceproviders.
SPECIAL PUMPS AND SERVICES
PACKAGED PUMP SETS – Packaged pump sets are supplied with fabricated steel base plates, couplingsand guards. Driver selection includes speed torque and rotor dynamic analysis.
SPECIAL PUMPS – special pumps are designed and built to meet specific needs of customers .
DESIGN & DEVELOPMENT – We have developed spilt case , end suction, vertical and horizontal inline pumpsfor other pump makers. This service includes complete hydraulic and mechanical design, development of pat-terns and prototype. The service usually extends to commercial production on behalf of the customer.
RETROFIT – Retrofit division of PUMPSENSE provides performance enhancement of your existing pumps.
PUMP COMPONENTS – Supply of fully machined pump components .
PUMPSENSE FLUID ENGINEERING PVT. LTD5/F, Hastings Court, Tower A , 96, Garden Reach Road, Kolkata – 700023, INDIA
Tel: +91-33- 24591861/1862 Fax: +91-33-24591862 Web: worldofpumps.com email: enquiries@worldofpumps.com
RE
TR
OF
IT
P
RO
CE
DU
RE
PUMPSENSE - RETROFIT SERVICES
Condition monitoringAnalysis of problems
Establish system characteristics
Identification of constraints– Prime mover rating
– Available NPSH– Range of operation
Measurement of Internal dimensionsof the pump
Inspection of the pump internals fordiagnostics and material/
design parameter selection
Estimation of performance of new Impeller/rotating element, energy consumption, suction performance
Design and Development
Testing and commissioning