Post on 01-Dec-2014
description
30 / 11 / 2012
“Give shape to ideas that drive the world”
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
COMPANY OVERVIEW
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
Founded in 1978 by Giovanni Forneris – who was trained at the Fiat’s Styling Centre and with the most prestigious designers and body-makers in Turin, including Mr. Michelotti and Mr. Giugiaro – the company has been working, since the beginning, to harmonize two key factors of the industrial culture in Piedmont: artisanal care to quality and details and technology innovation. Over the years CECOMP has been gradually growing, based on both the continuous investments in new technology/ infrastructure and the extension of its product/service range. More recently the two sons of Giovanni got gradually the operative reins of the company: Gianluca, in charge of technical/commercial activities, and Paolo, responsible of the financial/administrative issues. The founder is still at the top, in the role of president.
Nowadays CECOMP, as part of the ANFIA (Italian Association of the Automotive Industry), gives shape to ideas developed by designers, style centres, R&D departments of vehicle’s OEMs around the world. It performs all types of activities at style development phase, prototype stage, industrialization, as well as "turnkey" projects, up to the small-series production & supply of complete vehicles.
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BACKGROUND
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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CAS/CAD/CAD/CAM N.C. MILLING STYLE MODELING PAINTING & FINISHING
TOOLING HAMMER FORMING SHEET METAL
STAMPING RESIN MOLDING
METROLOGY ASSEMBLING PROTOTYPES &
SPECIAL VEHICLES ELECTRIC VEHICLES
ACTIVITIES OF THE COMPANY
Style Models
&
Show Cars
Tooling
&
Parts
Vehicles
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
Various prototyping stages are required according to the complexity of the design. CECOMP have always used the most effective combination of human capabilities and high-technology to provide a prototype for the validation stage within the shortest possible space of time.
The reduction in times and costs is guaranteed by the use of dedicated technologies for each specific component, always ensuring an ultra-high-quality product.
The flexibility of our facility guarantees maximum discretion and privacy in working areas at all times.
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RUNNING PROTOTYPES
VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
PROTOTYPE ASSEMBLING Each step of a vehicle assembling, from jigs conception and construction to the final assembly on metrological plate (with control tools for parts positioning), can be performed in accordance with our quality certifications and Client’s specifications.
Dedicated and secreted areas can be set-up, with needed size, equipment, engineers and work procedure. Support of all internal departments.
Based on the extensive experience developed by working with different OEMs and parts suppliers worldwide, a significant support can be given also for the
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VEHICLES
earlier phase of prototype study (layout, BOM, selection of carry-over parts, parts sourcing, …..).
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
ELECTRIC/HYBRID VEHICLES: CECOMP holds specific experience in development, validation and production of an innovative electric car (at present, about 1’000 units/year):
- Complete car development, including: styling models, CAS/CAD/CAE/CAM engineering, prototyping, testing, tooling, validation, certification and SOP (in 24 months).
- New Chassys, B.I.W., Electric/Hybrid P.W.T., Interior/Exterior Trims, in respect of weight, drive range, lifespan, and safety targets.
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VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
SPECIAL VEHICLES
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Customized and Armoured cars
VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
RESTORATION
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ALFA ROMEO CANGURO Restoration of unique prototype No cad data available Original materials
VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
SUB-GROUPS ASSEMBLING An extensive experience has been developed in assembly jigs, control tools, metal-sheet parts connection and relevant value to cost trade-off for small and medium-series production.
From simple sub-groups to complete vehicle-body, made of different kind of metals (steel, HSS, aluminum) and their combination.
Welding/riveting tools (TIG and MIG welding, electron discharge machine, rivets, …), manual and robotized.
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VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
CECOMP has a dedicated workshop for low volume BIW assembling, who can reach up to 10 BIW per day (up to 20, with few integrations).
End-of-line laser dimensional control to certificate each car-body assembled.
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CAR-BODY ASSEMBLING
VEHICLES
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
Equipments:
COORD3 MCT Star Light 60.25.20 Gantry automatic measuring machine (work area: X: 6000, Y: 2500, Z: 2000 mm).
Gantry DEA mod. BETA (work area: 1200x2000x1000 to 5000x2300x2000 mm).
Internal metrological department, able to control every step of tooling and prototypes realization:
Positioning control;
- Reverse engineering
- Complete car-body dimensional control
- Assembly jigs control;
- doors assembly control during process…
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Control and Reports in Production
Working centre COORD mod. TR32 with PC display (work area: 3200x1300x1000 mm).
No. 3 FARO PLATINUM machine portable measurement arm light 7 axes with 3D laser Scanner for the control and scanning.
METROLOGY
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CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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SOME SHOWCARS (1)
FERRARI SUPER AMERICA BOLLORE’ BLUE CAR I TOYOTA MR-J
Running prototype totally hand-
made in aluminum
BMW ZAGATO ROADSTER
TOYOTA UUV
LANCIA FULVIA
Running prototype totally
hand-made in aluminum
HONDA CIVIC SHOW AR TOYOTA RSC
SHOW CAR
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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SOME SHOWCARS (2)
CHANGAN CD101 KIA CEE’D TOYOTA YARIS CABRIO FIORAVANTI SKILL
MASERATI CHICANE WEBASTO LIGHT TOYOTA IQ
CONCEPT
ICONA FUSELAGE
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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SOME SHOWCARS (3)
BMW ZAGATO COUPE’ NLV QUANT
IED X1/99 ICONA VULCANO
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
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TOOLING & PARTS
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
TOOLING Starting from a CAD file of a part/sub-system and according to the number of parts to be produced, tooling office is able to develop the complete set of tools, through all the steps of the proprietary procedure. Senior experts from the workshop work besides CAD/CAM engineers, since the beginning, in order to perform initial checks on the part’s shape and address the suitable development of production process/tooling.
Sheet metal forming simulations are then used to verify and tune the details of geometry.
Final checks/trials/tuning of tools, made before approval.
Tooling Engineering experience:
Hammer-forming; Sheet-metal stamping;
Thermo-plastics; Hand-made FRP;
Assembly jigs; Metrological tools (master cubing);
Glazing forming; Policarbonate forming;
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TOOLING & PARTS
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
HAMMER FORMING
A unique team of hand-hammer craftsmen and dedicated tools can be involved to manufacture real sheet parts, very quickly and with residual investments.
This capability is peculiar for:
• new products developments (early sampling),
• style models (functional),
• show-cars,
• one-offs,
• restoration of historical vehicles.
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TOOLING & PARTS
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
SHEET METAL STAMPING Extensive capability to manufacture small to large pieces of different sheet-metal (steel, HSS and aluminum), from Client’s tooling or, if required, starting from 3D geometry of the desired part and then develop, set-up and validate the complete production process and its relevant tooling.
7 Hydraulic and 4 Mechanical Presses up to 1’200 t.
4 Laser-cutting Machines (2D & 3D) and a dedicated Assembly Workshop.
CECOMP is able to supply finished parts and assembled subgroups, just-in-time to Client’s plants.
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TOOLING & PARTS
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
ISO 9001:2008
QUALITY
ISO/TS 16949:2009
ORGANIZATION
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30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
ITALY
- CECOMP S.p.A. HQ
PROTOTYPING, TOOLING, B.I.W.
- BC S.r.l. VEHICLE PRODUCTION
- SELTAP S.r.l. UPHOLSTERY
SLOVENIA
- CECOMP D.o.o. HIGH VOLUME STAMPING
CHINA
- ICONA Ltd. DESIGN, ENG., PROTOTYPING
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LOCATIONS
30 / 11 / 2012
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES
THANK YOU FOR KIND ATTENTION
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