Catalog

REKORTAN® M99 I.A.A.F. Certifi ed Full Pur System

SPURTAN® BS I.A.A.F. Certifi ed Spray Coat System

SPURTAN® BV I.A.A.F. Certifi ed Sandwich System

SPURTAN® BW Sandwich System acc. to DIN 18035/6 and I.A.A.F. Specifi cations

SPURTAN® WT EPDM System acc. to DIN 18035/6 and I.A.A.F. Specifi cations

DYNAPOINT® CLASSIC Point Elastic System acc. to DIN 18032/2 – IHF Certifi ed

DYNAPOINT® PREMIUM Full PU System acc. to DIN 18032/2 and IHF Specifi cations

LAYKOLD® CCC ITF Certifi ed Acrylic Color Coat System

LAYKOLD® CUSHION PLUS ITF Certifi ed Cushion System

LAYKOLD® GRAND SLAM Multi Layer System acc. to DIN 18035/6 and ITF Specifi cations

Europe / Africa / Middle East

APT Chemieprodukte GmbH

Hansestrasse 73

38112 Braunschweig

Germany

Tel +49 531 2317 280

Fax +49 531 2317 2823

europe@advpolytech.com

www.advpolytech.com

America

Advanced Polymer Technology Corp.

World Headquarters

109 Conica Lane PO Box 160

Harmony PA 16037 USA

Tel +1 724 452 1330

Fax +1 724 452 1703

americas@advpolytech.com

www.advpolytech.com

Australia

Advanced Polymer Technology

Australasia Pty Ltd

Factory 3 Dunlopillo Drive

Dandenong Victoria 3175 Australia

Tel +61 3 8792 8000

Fax +61 3 8792 8001

australia@advpolytech.com

www.advpolytech.com

APT Asia

Suite 504 5F Chinachem Leighton

Plaza 29 Leighton Road

Causeway Bay Hong Kong

Tel +852 2882 3054

Fax +852 2882 3825

asia@advpolytech.com

www.advpolytech.com

SPORTS SURFACE SYSTEMS

CONTENTCONTENT

COMPANY INFORMATIONAPT WORLDWIDE 06

RECREATIONAL COATINGSQUALIPUR® 10LAYKOLD® 16TECHNICAL DATA SHEETS 20

PROTECTIVE COATINGSQUALIDECK® 62QUALIFLOOR® 64QUALITAIN® 66QUALIROOF® 68TECHNICAL DATA SHEETS 70

SPECIALTY PRODUCTSSPECIALTY POLYESTER 88SPECIALTY POLYOL 90SPECIALTY PREPOLYMERS 92TECHNICAL DATA SHEETS 94

SPORTS SURFACE SYSTEMSREKORTAN® M99 100SPURTAN® BV 106SPURTAN® BS 112SPURTAN® BW 118SPURTAN® WT 124DYNAPOINT® CLASSIC 130DYNAPOINT® PREMIUM 136LAYKOLD® CCC 142LAYKOLD® CUSION PLUS 150LAYKOLD® GRAND SLAM 158

TABLE OF CONTENTRANGE OF PRODUCTS & SYSTEMS

CONTENTCONTENTCOMPANY INFORMATIONAPT WORLDWIDE

COMPANY INFORMATIONAPT WORLDWIDE

ADVANCEDPOLYMERTECHNOLOGY CORPORATION

APT AUSTRALASIA PTY LTD.

SPORTS TECHNOLOGY INTERNATIONAL

ADVANCED POLYMER TECHNOLOGY CORP.

APT CHEMIEPRODUKTE GMBH

ADVANCED POLYMER TECHNOLOGY CORPORATION (APT) is a leading manufacturer

of polyurethane-based materials and synthetic turf products. With two ISO-certified

manufacturing facilities and four global sales offices the APT Group services the needs

of the construction and chemical industries worldwide.

APT utilizes its ISO 9001 Quality Management System to constantly review and

improve its business procedures. One of the driving forces for APT to implement an

ISO 9001 system was and still is to support its on-going global expansion and

product diversification.

PROTECTIVE COATINGS TRADEMARKS

TRADEMARK SYSTEMS LICENSING

RECREATIONAL COATINGS AND SYNTHETIC TURF

SPECIALTY PRODUCTS

• AUSTRALASIA

• ASIA

• NORTH AMERICA

• SOUTH AMERICA

• EUROPE

• MIDDLE EAST / AFRICA

• SOUTH AMERICA

• NORTH AMERICA • EUROPE • ASIA

• SOUTH AMERICA • MIDDLE EAST AFRICA • AUSTRALIA

CONTENTCONTENTRECREATIONAL COATINGSCOMPONENTS FOR SPORTS SURFACE SYSTEMS

QUALIPUR®

SYNTHETIC TRACKS 10

QUALIPUR®

PLAYGROUND SURFACES 12

QUALIPUR®

INDOOR SPORTS SURFACES 14

LAYKOLD®

TENNIS COURT SURFACES 16

SKATE ON® LAYKOLD®

IN-LINE SKATING SURFACES 18

TECHNICAL DATA SHEETS 20

Advanced Polymer Technology provides single and two-component performance

polyurethanes designed under ISO 9001:2000 compliant processes for the

construction of permeable and impermeable sports surfaces conforming to IAAF

and other national and international standards:

Full PUR, in-situ multi-layer systems that include an impermeable, self-leveling

polyurethane flood coat and embedded EPDM rubber granules.

Impermeable two-layer systems (Sandwich System) that feature an e-layer

composed of recycled rubber granules bound with a polyurethane binder, and

a surface layer of EPDM broadcasted into a polyurethane flood coat.

Spray coat systems that feature an e-layer composed of recycled rubber bound

with a polyurethane binder and a surface layer of mixed spray polyurethane and

EPDM granules.

QUALIPUR®

COMPONENTS FORSYNTHETIC TRACKS

Primers

Liquid urethane primers for pretreatment of bituminous, concrete, wood and existing

latex or polyurethane surfaces to provide perfect adhesion.

Adhesives

Viscous adhesives for indoor/outdoor uses with slow, medium and fast cure times to

meet a variety of bonding requirements.

Binders

Liquid polyurethane prepolymers and SBR latex for binding rubber granules in the

production of resilient synthetic sports surfacing.

Sealers

Thixotropic polyurethane based sealers to seal porous rubber surfaces prior to the

application of polyurethane coatings.

Coatings

Liquid self-leveling polyurethane wear coatings for seamless, monolithic indoor/outdoor

elastic surfaces. Structural spray coating for use with rubber granules to create a textu-

red, resilient sports surface. Available in a variety of colors.

Top coats

Liquid polyurethane-based coatings for performance needs ranging from optimum

wear/abrasion resistance on indoor surfaces to ultraviolet weather protection

on outdoor surfaces. Available in a variety of colors.

Line paints

Liquid polyurethane-based line paints for indoor/outdoor use on polyurethane sports

surfaces. Provide superior anti-aging properties and UV stability. Can be used on

asphalt surfaces. Available in a variety of colors.

Rubber granules

EPDM colored rubber granules and SBR black rubber granules used with APT products

provide a resilient, high performance surface for added safety and enhanced

appearance. Available in a variety of colors.

APT components are suitable for the manufacture of safety surface tiles or the in-situ

construction of impact absorbing playgrounds. APT material is constantly utilized for

the construction of outdoor play areas, public and private schools, day care centers,

municipal playgrounds, fast food play areas and indoor recreation areas.

QUALIPUR®

COMPONENTS FORPLAYGROUND SURFACES

Primers

APT offers a line of one-component, solvent based polyurethane primers. These products

are suitable for priming bituminous surfaces prior to the application of polyurethane

bound rubber granule elastic layers or for priming concrete, existing polyurethane and

wooden surfaces prior to the application of polyurethane coatings.

Binders

Various one-component, solvent free straight MDI polyurethane prepolymers designed

for binding rubber granules in the production of synthetic playground surfaces. The

rubber/binder mixture may or may not be covered with additional Qualipur® coatings.

Sealers

Rubber Granules

EPDM colored rubber granules and SBR black rubber granules, used with APT products,

provide a resilient, high performance surface for added safety and enhanced appearance.

Available in a variety of colors.

Top Coats

Liquid polyurethane-based coatings for performance needs ranging from optimum

wear/abrasion resistance on indoor surfaces to ultraviolet and weathering protection

on outdoor surfaces. Available in a variety of colors.

QUALIPUR®

COMPONENTS FORINDOOR SPORTS SURFACES

Designed for indoor use with non-porous systems, these specially formulated products

produce a high performance, seamless monolithic surface, ideal for all gymnasium

floor surfaces. When applied on top of a granular rubber substrate, the elastic APT

floor coatings provide a premium resilient surface for the utmost in player comfort,

safety and performance.

Primers

APT offers two-component, 100% solids polyurethane primers. These products are

suitable for priming bituminous surfaces prior to the application of elastic layers or for

priming concrete, existing polyurethane and wooden surfaces prior to the application of

polyurethane coatings.

Binders

Various one-component, solvent free straight MDI polyurethane prepolymers designed

for binding rubber granules in the production of synthetic indoor sport surfaces.

The rubber/binder mixture may or may not be covered with additional Qualipur® coatings.

Adhesives

Viscous adhesives for indoor uses with slow, medium and fast cure times to meet a

variety of bonding requirements.

Sealers

Coatings

Liquid self-leveling polyurethane wear coatings for seamless, monolithic indoor elastic

surfaces. Available in a variety of colors.

Top Coats

Liquid polyurethane-based coating for various performance needs, including optimum

wear/abrasion resistance on indoor surfaces. Available in a variety of colors.

Performance proven, Laykold® multi-layer acrylic coatings are designed for year-round

conditions on tennis courts. Laykold® court products are versatile multi-layer

systems of acrylic coatings consisting of brilliant pigments and top quality polymers.

Laykold® products are widely used for tennis court systems and can also be used for

the surfacing and beautification of basketball courts, paddle tennis courts,

playgrounds, and handball courts. Laykold® surfaces can be found at thousands of

parks, school districts, country clubs, colleges, private homes, and many other

facilities worldwide.

LAYKOLD®

COMPONENTS FORTENNIS COURT SURFACES

Concrete Primer

Laykold® Concrete Primer is a two-component (Parts "A" and "B"), 100% solids,

solvent-free epoxy primer. It cures by chemically cross-linking to form a rigid, tough

film that primes and seals concrete. Laykold® Concrete Primer is used as an

adhesion promoter for the Laykold® color coating system to properly prepare concrete

substrates.

Acrylic Resurfacer

Laykold® Acrylic Resurfacer is a 100% acrylic-based emulsion blended with selected

fibers and fillers to be used for smoothing rough pavements. Acrylic Resurfacer does

not contain asbestos, lead or mercury.

Deep Patch

Laykold® Deep Patch is a high strength acrylic cement modifier, specifically designed

for mixing with cement and sand. It makes a hard, durable patch, and can be used over

new or existing asphalt or concrete recreational surfaces.

Asphalt Resurfacer

Laykold® Asphalt Resurfacer is an asphalt-based emulsion blended with selected fibers

and fillers to be used for smoothing rough pavements. Asphalt Resurfacer does not

contain any asbestos, lead or mercury.

Colorcoat Concentrate

Laykold® Colorcoat Concentrate is a wear-resistant, 100% acrylic emulsion consisting

of brilliant pigments and quality polymers that are blended into a highly concentrated

form. Colorcoat Concentrate does not contain any asbestos, lead or mercury.

White Line Paint

Laykold® White Line Paint is a water-based, 100% acrylic emulsion line marking paint.

White Line Paint does not contain any solvents or oils that tend to attack the underlying

surface causing cracking or crazing.

Modified for in-line skating, the new acrylic-based Skate On® Laykold® system

maintains the same high performance characteristics of the original Laykold®

product, with enhanced formulations to meet specific skating requirements.

The Skate On® multi-layer textured acrylic surfacing system can be applied to

properly prepared concrete or asphalt substrates. Skate On® Laykold® acrylic

products provide an excellent, economic alternative to polyurethane systems.

SKATE ON® LAYKOLD®

COMPONENTS FORIN-LINE SKATING SURFACES

Concrete Primer

Skate On® Laykold® Concrete Primer is a two-component, 100% solids, solvent-free,

low viscosity epoxy resin primer. It cures using chemical cross-linking to form a rigid,

highly abrasion-resistant primer and/or binder for epoxy mortar applications.

Base Coat

Skate On® Laykold® Basecoat is a 100% acrylic-based emulsion blended with selected

fibers and fillers to be used for smoothing rough pavements. Skate On® Laykold®

Basecoat does not contain asbestos, lead or mercury.

Wear Coat

Skate On® Laykold® Wear Coat is a wear-resistant, 100% acrylic emulsion consisting

of quality polymers that are blended into a highly concentrated form.

Skate On® Laykold® Wear Coat does not contain any asbestos, lead or mercury.

Top Coat

Skate On® Laykold® Top Coat is a weather-resistant, 100% acrylic emulsion consisting

of brilliant pigments blended into a highly concentrated form of quality polymers to

provide a rich and colorful finish. Skate On® Laykold® Top Coat does not contain any

asbestos, lead or mercury.

General Description

Qualipur® 1020 is a moisture curing, one component, solvent containing polyurethane primer

with low viscosity.

Qualipur® 1020 is designed for priming bituminous surfaces prior to the application of poly-

urethane bound rubber granule elastic layers.

Installation Guidelines

The surface to be primed must be clean, dry and free of oil, grease, dirt and any foreign

residue. Qualipur® 1020 is ready for use therefore diluting is not recommended. In order to

obtain uniform coverage, Qualipur® 1020 should be applied to the pre-treated surface by

rolling or by spraying with a low pressure airless equipment.

Typical Properties

The consumption rate is 0.15 – 0.20 kg/m2.

When exceeding the maximum coverage quantity, the material may foam and cure very slow.

Also the substrate may be damaged. We therefore recommend applying a thin and uniform

layer. Avoid puddles.

The cure time varies with temperature and moisture. High temperature and moisture will

decrease cure time while low temperature and moisture will increase it. Direct sunshine on

the surface shortens the time frames considerably.

The next layer can be applied after the primer has become sticky. Apply only to as much of the

surface as can be re-coated during the following 24 hours. If exceeding this interval, a new coat

Qualipur® 1020 has to be applied to avoid poor adhesion. After the application the material should

be protected from direct water.

* equipment can be recommended

QUALIPUR® 1020

TECHNICAL DATA SHEET

Typical Properties

Density 0.98 g/cm3

Run Out Time 15 to 25 seconds

Color Clear/Pale Yellow

Mixing Ratio by Weight (A:B) N/A

Pot Life 2 to 4 hours

Tack Free Time 2 to 4 hours

Substrate and application temperature from 8 °C to 40 °C

Permissible relative humidity from 40 % to 90 %

Above figures are guide values and should not be used as a base for specifications.

Safety Guidelines

Do not use product near flame or open light. Adequate ventilation is required during the

application process. Approved eye protection and gloves are recommended during

application. Should contact occur with eyes or skin, wash thoroughly with soap and

water. If irritation persists, obtain medical attention. Consult Material Safety Sheet for

details.

Packaging

Qualipur® 1020 is packaged in 180 kg drums.

Storage

Qualipur® 1020 should be kept dry and cool. Shelf life of product stored in original

containers is 6 months. Product must be protected against moisture.

General Description

Qualipur® 1220 is a moisture curing, one component, solvent containing polyurethane primer

with low viscosity.

Qualipur® 1220 is designed for priming concrete, wood and/or existing polyurethane coatings

prior to the application of polyurethane coatings and/or polyurethane bound rubber granule

elastic layers.

The surface to be primed must be clean, dry and free of oil, grease, dirt and any foreign

residue. Qualipur® 1220 is ready for use, diluting is not recommended.

In order to obtain uniform coverage, Qualipur® 1220 should be applied to the pre-treated

surface by rolling or by spraying with a low pressure airless equipment.

Typical Properties

The consumption rate is 0.15 – 0.20 kg/m2 and for recoating/re-topping max. 0.08 kg/m2.

When exceeding the maximum coverage quantity, the material may foam and cure very slow.

Also the substrate may be damaged. We therefore recommend applying a thin and uniform

layer. Avoid puddles.

The cure time varies with temperature and moisture. High temperature and moisture will

the surface shortens the time frames considerably.

The next layer can be applied after the primer has become sticky. Apply only to as much of the

surface as can be re-coated during the following 24 hours. If exceeding this interval, a new

coat Qualipur® 1220 has to be applied to avoid poor adhesion. After application the material

should be protected from direct water contact.

QUALIPUR® 1220

Typical Properties

Density 1.03 g/cm3

Color Yellow to Amber

Pot Life 2 hours

Safety Guidelines

Do not use product near flame or open light. Adequate ventilation is required during

the application process. Approved eye protection and gloves are recommended

during application. Should contact occur with eyes or skin, wash thoroughly with soap

and water. If irritation persists, obtain medical attention. Consult Material Safety

Sheet for details.

Packaging

Qualipur® 1220 is packaged in 180 kg drums.

Storage

General Description

Qualipur® 2500 is a two component, solvent free, strongly thixotropic polyurethane adhesive.

Qualipur® 2500 is designed to adhere prefabricated rubber mats to concrete, wood and asphalt.

Before application the surface must be clean, dry and free of oil, grease, dirt and any foreign

residue.

Qualipur® 2500 has to be mixed (by weight) as follows:

Qualipur® 2500 A (5.50) : B (1)

Components of Qualipur® 2500 are supplied in the correct proportions of component A (resin)

and part B (hardener). Pour Part B into Part A and make sur e that the container B is emptied

completely. Qualipur® 2500 should be power mixed for at least three minutes (max. 300 rpm)

until the blend is homogeneous. Make sure that the mixer reaches the sides and the bottom

of the pail.

The mixed material has to be poured into a second clean container and mixed for at least

two additional minutes.

After mixing, Qualipur® 2500 is applied onto the primed substrate using a notched trowel.

Consumption rate is app. 0.6 – 1 kg/sqm for prefabricated rubber mats and app. 2 – 2.5 kg/sqm

when used with artificial turf.

30 to 60 minutes after laying the rubber mats, the surface should be rolled with a 40 kg roller

in order to prevent the formation of blisters and areas of insufficient adhesion.

Cure time varies with temperature and moisture. High temperature and moisture will

the surface will shorten the cure time considerably.

During the application and until the material is cured Qualipur® 2500 should be protected

from direct contact with water.

QUALIPUR® 2500

Typical Properties

Density 1.58 g/cm³

Viscosity thixotropic

Color green

Mixing Ratio by Weight (A:B) 5.5 : 1

Pot Life 30 to 45 minutes

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 2500 is packed Part A in 9.30 kg pails and Part B in 1.70 kg units.

Storage

General Description

Qualipur® 2650 is a two component, solvent free, thixotropic polyurethane adhesive.

Qualipur® 2650 is designed to adhere prefabricated rubber mats to concrete, wood and asphalt.

Before application the surface must be clean, dry and free of oil, grease, dirt and any foreign

residue.

Qualipur® 2650 A (4) : B (1)

Components of Qualipur® 2650 are supplied in the correct proportions of component A (resin)

and part B (hardener). Pour Part B into Part A and make sure that the container B is emptied

completely. Qualipur® 2650 should be power mixed for at least three minutes (max. 300 rpm)

until the blend is homogeneous. Make sure that the mixer reaches the sides and the bottom

of the pail.

After mixing, Qualipur® 2650 is applied onto the primed substrate using a notched trowel.

Consumption rate is app. 0.6 – 1 kg/sqm for prefabricated rubber mats and app. 2 – 2.5 kg/sqm

when used with artificial turf.

30 to 60 minutes after laying the rubber mats, the surface should be rolled with a 40 kg roller

in order to prevent the formation of blisters and areas of insufficient adhesion.

the surface will shorten the cure time considerably.

QUALIPUR® 2650

Typical Properties

Density 1.29 g/cm³

Color grey

Mixing Ratio by Weight (A:B) 4 : 1

Shore A Hardness 68 to 78

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 2650 is packed Part A in 16 kg pails and Part B in 4 kg units.

Storage

General Description

Qualipur® 3131 is a moisture curing, one component, solvent free polyurethane prepolymer.

Qualipur® 3131 is designed for moulding in the production of rubber tiles and mats.

Application Method

Qualipur® 3131 is ready for use as supplied.

The amount of binder needed depends on type and size of rubber granules to be bound, on

compaction and on the final use of moulded parts or mats.

Consumption rates will vary from app. 4 % to 20 % by weight.

Mixing time depends on mixer type and mixing conditions. Cure time varies with temperature

and moisture. High temperature and moisture will decrease cure time while low temperature

and moisture will increase it.

QUALIPUR® 3131

Typical Properties

Density 1.07 g/cm³

Viscosity 2000 +/- 500 cPs

Color dark yellow to gold

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3131 is packed in 210kg drums.

Storage

General Description

Qualipur® 3401 is designed for binding rubber granules in the production of children

playground surfaces or sports surfaces. It shows an excellent adhesion to SBR

and EPDM rubber and provides a good UV-stability.

The surface must be clean, dry and free of oil, grease, dirt and any foreign residue. A suitable

primer should be used to ensure a good adhesion to the substrate (Qualipur® 1020 for

asphalt and Qualipur® 1220 for concrete).

Qualipur® 3401 is ready for use as supplied and should be mixed (by weight) with rubber as follows:

TOP LAYERS: Qualipur® 3401 (20 %) / Granules (80 %)

ELASTIC BASE LAYERS: Qualipur® 3401 (12 %) / Granules (88 %)

The mixture should be applied with a special designed paver* or by hand with a heated

trowel. Although Qualipur® 3401 shows high UV stability, excessive UV radiation may cause

discoloration, which is most evident with EPDM colors like blue, grey or white.

If permanent UV stability is required, use Qualipur® 3480.

Due to storage conditions, Qualipur® 3401 may look hazy. This will not affect application or

properties of the cured product.

the surface shortens the cure time considerably.

During the application and until the material is cured Qualipur® 3401 should be protected from

direct contact with water.

QUALIPUR® 3401

Typical Properties

Density 1.08 g/cm³

Color opaque/orange to gold

Cure time 12 to 14 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3401 is packed in 210 kg drums and 20 kg pails.

Storage

General Description

Qualipur® 3434 is a straight MDI moisture curing, one component, solvent free polyurethane

prepolymer.

Qualipur® 3434 is designed for binding rubber granules in the production of sports surfaces.

It shows an excellent adhesion to SBR and EPDM rubber.

The medium cure time of Qualipur® 3434 allows excellent construction joints.

SPORT SURFACES: Qualipur® 3434 (20 %) / Granules (80 %)

ELASTIC LAYERS (Artificial Turf): Qualipur® 3434 (12 %) / Granules (88 %)

trowel. Excessive UV light may cause discoloration. To avoid color changes with sensitive

EPDM colors, use Qualipur® 3480.

QUALIPUR® 3434

Typical Properties

Density 1.06 g/cm³

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3434 is packed in 210 kg drums and 20 kg pails.

Storage

General Description

Qualipur® 3440 is a moisture curing, one component, solvent free straight MDI polyurethane

prepolymer.

Qualipur® 3440 is designed as a fast curing base binder for synthetic sports surfacing.

It shows an excellent adhesion to SBR and EPDM rubber.

Recoating should be done within 48 hours. If exceeding this interval, a layer of

Qualipur® 1220 has to be applied.

BASE LAYERS (Track): Qualipur® 3440 (18 %) / Granules (82 %)

Due to storage conditions Qualipur® 3440 may look hazy. This will not affect application or

the properties of the cured product. To avoid color change in case of sensitive EPDM colors,

we recommend to use Qualipur® 3480.

QUALIPUR® 3440

Typical Properties

Density 1.06 g/cm³

Color opaque/gold to light brown

Tack Free Time 0,5 to 1 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3440is packed in 210 kg drums.

Storage

General Description

Qualipur® 3480 is designed for binding rubber granules in the production of sports surfaces and

playground surfaces. It shows excellent adhesion to EPDM rubber and brilliant UV-stability.

Qualipur® 3480 is ready for use as supplied and should be mixed (by weight) with dry EPDM

rubber granules as follows:

Qualipur® 3480 (20 %) / Granules (80 %)

trowel. In order to achieve a good surface strength, the rubber granule mat must be

compacted. Particular attention should be paid to the construction joints.

QUALIPUR® 3480

Typical Properties

Density 1.05 g/cm³

Color clear/light amber

Cure time 24 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3480is packed in 210 kg drums and 20 kg pails.

Storage

General Description

Qualipur® 3912 is designed for binding rubber granules in the production of elastic base layers

for synthetic sports surfaces. It shows an excellent adhesion to SBR and EPDM rubber.

The recoating should be done within 48 hours after the application. If exceeding this interval,

a layer of Qualipur® 1220 has to be applied.

It is not recommended to use Qualipur® 3912 for EPDM rubber top layers.

Due to storage conditions Qualipur® 3912 may look hazy. This will not affect application or

the properties of the cured product.

QUALIPUR® 3912

Typical Properties

Density 1.04 g/cm³

Color opaque/orange to brown

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3912 is packed in 210 kg drums.

Storage

QUALIPUR® 3939

TECHNICAL DATA SHEETGeneral Description

Qualipur® 3939 is designed for binding rubber granule layers in the production of synthetic

sports surfaces. It shows an excellent adhesion to SBR and EPDM rubber.

Surfaces must be coated within 48 hours. If exceeding this interval, a layer of

Qualipur® 1220 has to be applied. The long cure time of Qualipur® 3939 allows seamless day

construction joints.

trowel. Excessive UV light may cause discoloration. To avoid color changes with sensitive

EPDM colors, use Qualipur® 3480.

Typical Properties

Density 1.06 g/cm³

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 3939 is packed in 210 kg drums

Storage

General Description

Qualipur® 4500 is a two component, solvent free, thixotropic polyurethane based sealer.

Qualipur® 4500 is designed to seal porous rubber mats prior to the application of polyurethane

coatings.

The surface must be clean, dry and free of oil, grease, dirt and any foreign residue.

Qualipur® 4500 A (4) : B (1)

Qualipur® 4500 comes proportioned. Pour Part B into Part A and make sure that the container

B is emptied completely. Qualipur® 4500 should be power mixed for at least three minutes

(max. 300 u/min) until the blend is homogeneous. The mixed material must be poured into a

second container and mixed for at least two additional minutes.

After mixing Qualipur® 4500 is applied to the primed substrate using a straight trowel.

The consumption rate is app. 0.80 kg/sqm.

When using a polyester fabric to increase the impact resistance of the sports surface, this

should be laid into the still wet pore sealer and covered with an additional layer of

Qualipur® 4500.

Surfaces sealed with Qualipur® 4500 must be coated within 48 hours. After this time frame use

a suitable primer before applying the coating.

Cure time varies with temperature. High temperature will decrease cure time while low

temperature will increase it. Direct sunshine on the coating shortens the cure time

considerably.

QUALIPUR® 4500

Typical Properties

Density 1.29 g/cm³

Color grey

Pot life 35 to 55 minutes

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 4500 is packed Part A in 16 kg pails and Part B in 4 kg units.

Storage

General Description

Qualipur® 5050 is a two component, solvent free, elastic, self levelling polyurethane coating.

Qualipur® 5050 is designed for use in conjunction with rubber granules to create a non-porous

synthetic sports surface. It has excellent adhesion to SBR or EPDM rubber granules.

Part A (2.27) : Part B (1.00)

Qualipur® 5050 should be power mixed for at least two minutes (max. 300 u/min) until the

blend is homogeneous. The mixed material must be poured into a second container and

mixed for at least two additional minutes.

After mixing, Qualipur® 5050 is applied using a notched trowel. The consumption rate is

app 1.20 kg/sqm per 1 mm thickness per sqm.

Within 5 to 10 minutes after the application, the still wet surface has to be covered with dry

rubber granules in excess. Use only SBR and EPDM rubber granules recommended by APT.

considerably.

QUALIPUR® 5050

Typical Properties

Density 1.17 g/cm³

Color On request

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 5050 is packed Part A in 215 kg drums and Part B in 215 kg drums.

Storage

General Description

Qualipur® 5050 SA is a two component, solvent free, elastic, self levelling polyurethane

coating.

Qualipur® 5050 SA is designed for use in conjunction with rubber granules to create a shock

absorbing layer for sport floor systems.

Qualipur® 5050 SA has to be mixed (by weight) as follows:

Qualipur® 5050 A (2.00) : B (1.00)

Qualipur® 5050 SA should be power mixed for at least two minutes * (max. 300 RPM) until the

blend is homogeneous. Make sure that the mixer reaches the sides and the bottom of the pail.

The mixed material must be poured into a second container and mixed for at least two

additional minutes.

After the mixing process, Qualipur® 5050 SA is applied to the pre-treated substrate using a

notched trowel. Within 5 to 10 minutes, the still wet surface has to be covered with an excess

of SBR rubber granules (grain size 1 – 4 mm).

Use only rubber recommended by APT Corporation.

considerably.During the application and until the material is cured Qualipur® 5050 SA should be

protectedfrom direct contact with water.

QUALIPUR® 5050 SA

Typical Properties

Density 1.17 g/cm³

Color On request

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 5050 SA is packed Part A in 215 kg drums and Part B in 215 kg drums.

Storage

Qualipur® 5050 SA should be kept dry and cool. Shelf life of product stored in original

General Description

Qualipur® 5252 is a two component, solvent free, polyurethane coating with outstanding

elongation and strength

Qualipur® 5252 is designed as a wear coating for indoor elastic sports surfaces and impact

resistant intermediate layer for non-porous surfaces.

Qualipur® 5252 A (1) : B (5.95)

Qualipur® 5252 comes proportioned. Pour Part A into Part B and make sure that the container A

is emptied completely. Qualipur® 5252 should be power mixed for at least three minutes

(max. 300 u/min) until the blend is homogeneous. Make sure that the mixer reaches the sides and

the bottom of the paill. Pour the mixed material into a second container and power mix for at

least two additional minutes.

After the mixing process, Qualipur® 5252 is applied to the pre-treated substrate using a

notched trowel. The consumption rate is app. 1.00 kg/sqm for a coating thickness of 1 mm

per sqm. The recommended min. thickness of Qualipur® 5252 is 1 mm.

considerably.

QUALIPUR® 5252

Typical Properties

Density 1.02 g/cm³

Color grey

Mixing Ratio by Weight (A:B) 1 : 5.95

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 5252 is packed Part A in 1.44 kg jugs and Part B in 8.55 kg pails.

Storage

General Description

Qualipur® 5460S is a one component, solvent based structural spray coating based on a

polyurethane resin.

Qualipur® 5460S is designed for use in conjunction with EPDM rubber granules (0.5 – 1.5 mm)

to create either a porous or non-porous sports surface.

Qualipur® 5460S shows a good adhesion to either prefabricated or in situ build rubber mats.

In case of re-topping of existing surfaces a thin layer (0.08 kg/m2) of Qualipur® 1220 has to be

applied to ensure a good adhesion to the existing surface.

Qualipur® 5460S is ready for use as supplied and should be mixed (by weight) with dry EPDM

granules as follows:

Qualipur® 5460S (60 %) / Granules (40 %)

No EPDM powder has to be added. If necessary, adjust the viscosity of the mixture by adding

max. 8 % of an appropriate solvent (may not contain neither alcohols nor water).

Qualipur® 5460S should be power mixed until the blend is homogeneous. The mixture

should be applied with a special designed spray machine*. Consumption rate is app. 1.8 to

2 kg/sqm, applied in to layers. Do not apply more than 1 kg/sqm per layer. Use EPDM granules

as recommended by APT.

Sealed base layers must be coated within 48 h after sealing. Coating older layers requires a

thin layer of Qualipur® 1220 (0.08 kg/m²) primer to avoid poor adhesion.

considerably.

During the application and until the material is cured Qualipur® 5460S should be protected

QUALIPUR® 5460S

Typical Properties

Density 1.08 g/cm³

Color On request

Pot life 1 to 2 hours

Cure Time 4 to 6 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 5460S is packed in 215 kg drums.

Storage

Qualipur® 5460S should be kept dry and cool. Shelf life of product stored in original

General Description

Qualipur® 5858 is a two component, solvent free, polyurethane coating with outstanding self

levelling properties.

Qualipur® 5858 is designed as a wear coating for point elastic indoor gym floor surfaces.

Qualipur® 5858 A (1.65) : B (1)

Qualipur® 5858 comes proportioned. Pour Part B into Part A and make sure that the container B

is emptied completely. Qualipur® 5858 should be power mixed for at least three minutes

(max. 300 rpm) until the blend is homogeneous. Make sure that the mixer reaches the sides and

the bottom of the pail. The mixture has to be poured into a second container and mixed for

at least two additional minutes.

After mixing, Qualipur® 5858 is applied to the pre-treated substrate using a notched trowel.

The consumption rate is app. 1.20 kg/m² for 1 mm coating per sqm. The maximum coating

thickness of Qualipur® 5858 is 5 mm per application.

If the total thickness of the system exceeds 5 mm, additional layers have to be applied.

Re-coating time for Qualipur® 5858 is 48 hours. If additional coatings have to be applied after

this time, prime the surface with Qualipur® 1220 at app 80 g/sqm

considerably.

QUALIPUR® 5858

Typical Properties

Density 1.15 g/cm³

Color grey

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 5858 is packed Part A in 12.26 kg pails and Part B in 7.44 kg units.

Storage

General Description

Qualipur® 6800 is a two component, solvent based, elastic polyurethane top coat.

Qualipur® 6800 is designed for both indoor and outdoor use on all polyurethane sport surfaces.

It provides a matte finish with outstanding UV and wear resistant properties.

Qualipur® 6800 A (5.00) : B (1.00)

is emptied completely.

Qualipur® 6800 should be power mixed for at least two minutes (max. 300 rpm) until the

The mixed material has to be poured into a second container and power mixed for at least

Qualipur® 6800 is rolled or sprayed to the pre-treated surface. If applying the material with

a roller, make sure that it is rolled out very well. Keep overlap areas to a minimum.

It is necessary to roll back freshly applied material with a second clean paint roller to obtain

a uniform surface with a minimum of overlap marks. Qualipur® 6800 can also be spray

applied using a low pressure airless spray equipment.

The consumption rate for gymfloor systems is app. 0.15 to 0.20 kg/sqm.

considerably.

QUALIPUR® 6800

Typical Properties

Density 1.27 g/cm³

Color according to standard color chart

Work Time 1 hour

Cure Time 12 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 6800 is packed Part A in 15 kg and Part B in 3 kg units.

Storage

General Description

Qualipur® 7600 is a two component, fast curing solvent based polyurethane line paint.

Qualipur® 7600 is designed for both indoor and outdoor use on all synthetic sport surfaces.

Qualipur® 7600 provides a matte finish with outstanding UV and weathering properties.

Qualipur® 7600 A (5.00) : B (1.00)

is emptied completely.

Qualipur® 7600 should be power mixed for at least two minutes (max. 300 rpm) until the

The mixed material has to be poured into a second container and mixed for at least two

additional minutes.

On outdoor systems Qualipur® 7600 is applied to the pre-treated substrate with a suitable line

marking machine, a paint roller or a brush.

On indoor systems Qualipur® 7600 is applied with a paint roller or brush. Masking tape must be

used to ensure a clean crisp edge to the lines.

Consumption rate varies with surface structure.

considerably. During the application and until the material is cured Qualipur® 7600 should be

protected from direct contact with water.

QUALIPUR® 7600

Typical Properties

Density 1.27 g/cm³

Color 6 standard colors

Pot life 45 - 60 min

Cure Time 9 to 10 hours

Safety Guidelines

Sheet for details.

Packaging

Qualipur® 7600 is packed in: white Part A in 4 kg and Part B in 0.80 kg pails

colors Part A in 2 kg and Part B in 0.40 kg pails.

Storage

containers is 6 months. Product must be protected against moisture

General Description

Qualipur® Turf Adhesive is a two component, solvent free, thixotropic polyurethane adhesive.

Qualipur® Turf Adhesive is designed to bond artificial turf to seaming tapes.

The seaming tape must be clean, dry and free of oil, grease, dirt and any foreign residue.

Qualipur® Turf Adhesive has to be mixed (by weight) as follows:

Qualipur® Turf Adhesive A (4) : B (1)

Qualipur® Turf Adhesive comes proportioned. Pour Part B into Part A and make sure that the

container B is emptied completely.

Qualipur® Turf Adhesive should be power mixed for at least three minutes (max. 300 rpm) until

the blend is homogeneous . Make sure that the mixer reaches the sides and the bottom of the pail.

After mixing, Qualipur® Turf Adhesive is applied to the seaming tape with a notched trowel

or a machine especially designed for this purpose.

The consumption rate is 0.25 to 0.35 kg per lineal meter seaming tape, depending on the

width of the tape.

considerably.

During the application and until the material is cured Qualipur® Turf Adhesive should be

protected from direct contact with water.

QUALIPUR® Turf Adhesive

Typical Properties

Density 1.29 g/cm³

Color green

Safety Guidelines

Sheet for details.

Packaging

Qualipur® Turf Adhesive is packed Part A in 16 kg pails and Part B in 4 kg units.

Storage

Qualipur® Turf Adhesive should be kept dry and cool. Shelf life of product stored in

original containers is 6 months. Product must be protected against moisture.

CONTENTCONTENTPROTECTIVE COATINGSCOMPONENTS FOR INDUSTRY

QUALIDECK®

COMPONENTS FOR QUALIDECK® SYSTEMS 62

QUALIFLOOR®

COMPONENTS FOR QUALIFLOOR® SYSTEMS 64

QUALITAIN®

COMPONENTS FOR QUALITAIN® SYSTEMS 66

QUALIROOF®

COMPONENTS FOR QUALIROOF® SYSTEMS 68

Qualideck® Traffic Coating Systems are designed to provide optimum protection for

concrete and asphalt substrates against moisture intrusion and deterioration from

chloride and chemicals. Qualideck® systems are designed for various applications in

light, medium and heavy duty coatings. Qualideck® is ideal for parking decks, stadium

surfaces, concessions, locker rooms and lavatories.

High performance: Non-skid; high chemical, abrasion and impact resistance;

resistance to thermal shock with excellent crack-bridging and waterproofing

capabilities.

100% solids, no odor: Safe for workers and building occupants; ideal for interior

and underground applications.

Environmentally friendly: No V.O.C.s; solvent free; non-flammable and no TDI

contents; UL certified company for UL 723 and UL 790.

Fast turnaround time: Guaranteed fast cure; two-component, self-leveling system.

Versatile: Coatings approved for interior and exterior surfaces; bonds to asphalt,

concrete and wood surfaces; breathable and U.V. stable.

QUALIDECK®

COMPONENTS FORQUALIDECK® SYSTEMS

QUALIPUR® COMPONENTS FOR 100% SOLIDS QUALIDECK SYSTEMS:

Primers

Two-component, 100% solids primers available for both concrete and asphalt bases.

Membranes

Two-component, 100% solids polyurethanes that are flexible and V.O.C. compliant.

Top Coats

Line of one- and two-component, high solids polyurethanes providing excellent

abrasion resistance.

QUALIPUR® COMPONENTS FOR SOLVENT-BASED QUALIDECK SYSTEMS:

Top Coats

Two-component, high solids, low viscosity polyurethane coating and binder. High

chemical- and abrasion-resistance make this an ideal coating for a range of substrates.

Solvent-Based Systems

High performance: Non-skid; high chemical, abrasion and impact durability;

resistance to thermal shock with excellent crack-bridging and waterproofing

capabilities.

Fast turnaround time: Guaranteed fast cure; two-component, self-leveling system.

Versatile: Coatings approved for interior and exterior surfaces; bonds to asphalt,

concrete and wood surfaces; breathable and U.V. stable.

Qualifloor® Coating Systems are designed to provide long term protection for

concrete and asphalt substrates against moisture intrusion, chemical, and traffic

deterioration. The high performance Qualifloor® Systems are designed to meet

specific types of traffic patterns:

Pedestrian duty: For walkways, aisles and hand carts.

Standard duty: For mechanical rooms, hospital rooms, and constant wear areas in

light manufacturing plants, etc.

Heavy duty: For warehouse traffic areas and similar facilities where abrasion

resistance is a factor.

Extra heavy duty: For chemical facilities and areas that are subject to heavy

equipment traffic. The floor can be further enhanced by applying a high performance

base coating with excellent crack-bridging and waterproofing capabilities.

QUALIFLOOR®

COMPONENTS FORQUALIFLOOR® SYSTEMS

QUALIPUR® COMPONENTS FOR QUALIFLOOR® SYSTEMS

Primers

Two-component, 100% solids primers available for both concrete and asphalt bases.

Membranes

Full line of two-component, 100% solids, polyurethane membranes.

Top Coats

One- and two-component polyurethane coatings providing excellent abrasion resistance.

Sealer

Two-component, 100% solids, medium viscosity polyurethane elastic coating.

TOP COAT

MEMBR ANE

PRIMER

STRUCTUR AL SL AB

QUALITAIN®

COMPONENTS FORQUALITAIN® SYSTEMS

Qualitain® is a three layer system -primer, membrane and top coating- which provides

excellent protection to the substrate from chemical contamination.

The primer provides a strong bond to a variety of sub-bases and elastomeric

membranes. The membrane layer has an advanced chemical cross-linking, which

produces excellent crack-bridging and waterproofing capabilities. The top coat

provides a durable, high performance surface, which is resistant to a wide range of

chemicals and is U.V. stable and V.O.C. compliant.

QUALIPUR® COMPONENTS FOR 100% SOLIDS QUALITAIN® SYSTEMS

Primer

Two-component, 100% solids polyurethane primer for both asphalt and concrete.

Membranes

Two-component, 100% solids polyurethane membranes.

Top Coats

One- and two-component polyurethane coatings providing excellent abrasion resistance.

SOLVENT-BASED COMPONENTS:

Top Coats

Two-component, high solids, low viscosity polyurethane coating and binder. High

chemical- and abrasion-resistance make this an ideal coating for a range of substrates.

Sulfuric Acid

Methylene Chloride

Acid Acetone

Phosphoric Acid Xylene

Butyl Acetate

Hydrochloric Methanol

Nitric Acid

Gasoline

Potassium Hydroxide

Peroxide

Sodium Hydroxide

Diesel Fuel

Resistence: All samples were submersed in solution for 6 months and then tested for Shore hardness and weight. A more extensive chemical list is available upon request.

TOP COAT CHEMICAL RESISTANCE

50%25%10%

31%10%

50%25%

QUALIROOF®

COMPONENTS FORQUALIROOF® SYSTEMS

Qualiroof® Systems offer reliable, long-lasting waterproofing protection for flat and

low sloped roofs. The Qualiroof® Liquid-Applied System includes:

Seamless, self-leveling membrane.

High solids and solvent free systems.

Easy application. Low odor.

High Performance: PUR provides durable wear protection, and excellent oil,

chemical and weather resistance.

Primers

Two-component, 100% solids primers available for all roof top material.

Membranes

Two-component, 100% solids, polyurethane membranes.

Top Coats

One- and two-component polyurethane coatings providing excellent abrasion

and weather/UV resistance.

QUALIROOF® SYSTEM COMPONENTS

TOP COAT

MEMBR ANE

PRIMER

SUBSTR ATE

The Qualiroof® Liquid-Applied System, includes: primer coat, membrane layer, optional wear coat, and UV stable top coat.

TOP COAT COLORS:

WHITE LIGHT GRAY TAN

Primers

Membrane

Wear Coat(optional)**

Top Coat

252***

or 252HV

372***

Bitumen

Concrete

* Primer depends on metal coating | ** High traffic / walkway areas | *** selfleveling

QUALIPUR® 102 (PRIMER)

TECHNICAL DATA SHEETProduct Description

Qualipur® 102 is a 2-component, 100% solids, solvent-free, low viscosity epoxy resin primer. It cures using chemical cross-linking to form a rigid, highly abrasion-resistant binder for epoxy primer and epoxy mortar applications. Basic Uses: A primer for deck and floor systems. It can be used as a sealer for concrete, or combined with aggregate to form an epoxy mortar. Colors: Clear amber film.

Features and Benefits

100% solids content No V.O.C. No flammability concern Good penetration into pores and substrate Versatile – can be used as a primer, sealer, or epoxy mortar

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 100% Elongation - Neat 2.5%Viscosity 400-800 cps Tensile Strength (ASTM D-638) 58 N/mm²Pot Life 20 min Hardness (ASTM D-2240) Shore D 79-83Tack-free Time 5-7 hours Abrasion Resistance (Tabor Abrader)Cure Time 1000 gr. weight, 1000 cycles 131 mg loss Foot traffic 24 hours Compressive Properties (ASTM D-695) Final cure 7 day Neat - 28 day cure 83 N/mm² Mortar - 28 day cure 62 N/mm²

Chemical PropertiesResistance ("+" good / "o" temporary / "–" none) 1 month 3 monthsCaustic Soda + +Detergents + +Fuel Oil + +Gasoline + oToluene o –Ethanol o –Javelle Water + oWater + +

All samples submerged in solution for 6 months and then tested for Shore Hardness and Weight.

Installation (Consult Installation Guide Prior to Application)

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 102 must be clean,sound, dry, and free of oils and other bond inhibiting contaminants. When applying Qualipur® 102 to a concrete substrate, use of mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produce a clean and lightly textured surface. When hydroblasting, allow 24 hours for substrate to dry completely.

MIXING: Empty entire contents of component “B” into component “A.” Mixing is accomplished by using a jiffy paddle and low speed drill (400-600 rpm). Make sure not to introduce excessive air into the product. Mix components for 2 minutes in provided pail. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Floor/Deck System - To apply Qualipur® 102 as a primer, use high quality roller, brush or air-less spray unit and apply a uniform film at the minimum rate of 100 - 150 g/m². Always seed with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow primer to cure for 16 hours (overnight), before applying additional components of the system. In any areas where the primer absorbs into the concrete leaving a dry area, reapply Qualipur® 102.

Epoxy Mortar - To apply Qualipur® 102, prime the area with Qualipur® 102 at the rate of 100 - 150 g/m². Follow mixing procedures outlined above and when completed, blend in 4 to 5 parts (by volume) of oven-dry aggregate. While primer is tacky, apply mortar using trowels. Consolidate and level using a vibrating screen or drag box. Finish with finishing trowels. Allow to cure 16 to 24 hours prior to traffic or top coating. In areas of chemical contact or constant water immersion, coat with a UV stable top coat.

LIMITATIONS: Minimum application temperature is 4° C and rising. Do not apply over wet substrates. Do not apply to surfaces with active moisture vapor transmission. New concrete must cure 28 days prior to primer application. Do not use as exterior on-grade sealer.

CAUTION-IRRITANT: Avoid skin and eye contact. Use of approved organic respirator, safety goggles, and chemical resistant gloves recommended. Use with adequate ventilation. Avoid prolonged inhaling of vapors. Wash contaminated clothing prior to reuse. Consult Material Safety Data Sheet for more detail.

FIRST AID: In case of skin contact, wash thoroughly with soap and water. For eye contact, immediately flush with plenty of water for at least 15 minutes and contact a physician. For respiratory problems, remove individual to fresh air. Consult Material Safety Data Sheet for more detail.

CLEAN-UP: Uncured Material - remove using a cloth dampened with xylene. Cured Material - remove mechanically. Spillage - ventilate area and confine spill. Collect with an absorbent material and dispose of according to current applicable regulations.

QUALIPUR® 152 (PRIMER)

TECHNICAL DATA SHEETProduct Description

Qualipur® 152 is a 2-component, solvent-free, low viscosity polyurethane primer. It cures using chemical cross-linking to produce a thin mil primer with excellent abrasion characteristics for long term wear protection. Qualipur® 152 has good resistance to acids, alkalines, jet fuel, and a number of other chemical compounds. Superior adhesion properties ofQualipur® 152 make it an ideal primer on many substrates. Basic Uses: Being a solvent-free product, Qualipur® 152 can be used to prime both interior and exterior substrates without noxious odor.

V.O.C. compliant No flammability concern Easy application Solvent-free Quick cure time Asphalt primer Primer on-grade Optimal penetration

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 100% Elongation (ASTM D-412) 25%Viscosity 600-1000 cps Tensile Strength (ASTM D-412) 31 N/mm²Pot Life 40-60 minutes Hardness (ASTM D-2240) Shore D 77Tack-free Time 4-6 hoursCure Time Foot traffic 24 hours Final cure 7 day

Chemical PropertiesResistance ("+" good / "o" temporary / "–" none)

Sulfuric Acid 60% – Nitric Acid 10% + Methylene Chloride – 50% o Boric Acid 4% + Acetone – 25% + Chromic Acid 10% + Xylene –Phosphoric Acid 70% + Lactic Acid 25% + Methanol +Formic Acid 85% – Citric Acid 10% + Alcohol + 50% o Tannic Acid + Gasoline + 10% + Ammonium Hydroxide 5% + Diesel Fuel +Acetic Acid 96% – Potassium Hydroxide 10% + Glycerin + 50% o Sodium Hydroxide 50% + Sodium Carbonate 20% + 10% + Peroxide 10% + Sodium Chlorate 10% +Hydrochloric Acid 31% o Bleach + Sugar Water 30% + 10% + Formaldehyde 37% + Distilled Water +

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 152 must be clean, sound, dry, and free of oils and other bond inhibiting contaminants. When applying Qualipur® 152 to a concrete substrate, use of mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produ-ce a clean and lightly textured surface. When hydroblasting, allow 24 hours for substrate to dry completely. New concrete must cure 28 days prior to application.

MIXING: Empty entire contents of component “B” into component “A.” Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into the product. Mix components for 2 minutes in provided pail. Pour the mixture into a fruther clean pial and mix for additi-onal 2 minutes.

APPLICATION: On Concrete - To apply as a primer, use a high quality roller, brush, squeegee, or airless spray unit and apply a uniform film of 100 - 150 g/m². Always seed primer with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow to cure for 4 to 6 hours before proceeding with application.

On Asphalt - To apply as a primer, use a high quality roller, brush, squeegee, or airless spray unit and apply a uniform film of 150 - 200 g/m². Always seed primer with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m².. Allow the primer to cure for 3 to 4 hours before proceeding with application.

LIMITATIONS: Minimum application temperature 4°C and rising. Do not apply over damp or wet substrates. Do not apply to surfaces with active moisture vapor transmission. Conduct an adhesion test prior to use on asphalt substrates.

First Aid: In case of skin contact, wash thoroughly with soap and water. For eye contact, immediately flush with plenty of water for at least 15 minutes and contact a physician. For respiratory problems, remove individual to fresh air. Consult Material Safety Data Sheet for more detail.

Clean-Up: Uncured Material - remove using a cloth dampened with xylene. Cured Material - remove mechanically. Spillage - ventilate area and confine spill. Collect with an absorbent material and dispose of according to current applicable regulations.

Product Description

Qualipur® 252 is a 2-component, 100% solids, low/no odor, polyurethane membranes. It cures using chemical cross-linking to form a dynamically flexible waterproofing membrane for extreme crack-bridging applications. Qualipur® 252 has good chemical resistance and outstanding adhesion properties making it the ideal membrane for waterproof coating systems. Basic Uses: A crack-bridging base and waterproofing membrane. Color: Light Gray.

100 % solids content Bridges dynamically moving cracks Low/no odor Cures quickly - capable of being overcoated Remains flexible at in just 3 to 4 hours temperatures as low as -20°C

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 100% Elongation (ASTM D-412) 750%Viscosity 1700-2700 cps Tensile Strength (ASTM D-412) 10 N/mm²Pot Life 20-30 minutes Hardness (ASTM D-2240) Shore A 70-80Cure Time Abrasion (Tabor Abrader) 9 mg lossBefore Overcoat 3-4 hours Tear Resistance (ASTM D-1004) 1,8 kN/cmFinal cure 24 hours Adhesion to Concrete (ASTM D-903) 393 N/cm

Chemical PropertiesResistance ("+" good / "o" temporary / "–" none)Sulfuric Acid 50% – Chromic Acid 10% – Methanol – 25% + Lactic Acid 25% o Alcohol 10% +Phosphoric Acid 70% – Citric Acid 10% + Gasoline o 50% + Tannic Acid + Diesel Fuel +Formic Acid 50% – Ammonium Hydroxide 5% + Glycerin – 10% + Potassium Hydroxide 10% + Sodium Carbonate 20% +Acetic Acid 50% – Sodium Hydroxide 50% + Sodium Chlorate 10% + 10% + Peroxide 10% o Sugar Water 30% +Hydrochloric Acid 31% – Bleach o Tap Water + 10% + Formaldehyde 37% o Distilled Water +Nitric Acid 10% – Acetone –Boric Acid 4% + Xylene –

QUALIPUR® 252(BASE COAT / MEMBRANE)TECHNICAL DATA SHEET

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 252 must be clean, sound, dry, free of oils and all bond inhibiting compounds and contaminants. Mechanical methods such as sandblasting, shot blasting, or hydroblasting are recommended to produce a clean and lightly textured surface. When hydro-blasting, allow 24 hours for drying. New concrete must cure 28 days prior to the application of Qualipur® 252.

PRIMING: Mix Qualipur® primer according to the data sheet. Apply the primer at the minimum rate of 100 - 150 g/m² using a high quality roller. While the primer is still wet, seed with oven-dried quartz aggrega-te (0,4 - 0,8 mm) at the rate of 50 g/m². Allow the primer to cure.

MIXING: Pre-mix the color component. Then, empty contents of component “A” into component “B.” Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into the product. Mix components for 2 minutes in provided pail. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Detail Coating - Prior to applying the Qualipur® base coat/waterproofing membrane apply a detail coat of Qualipur® 252HV at 700 g/m² over all shrinkage cracks less than 1,5 mm. Cracks wider than 1,5 mm. should be treated as joints. Route out cracks to 6 mm. and fill with a urethane joint sealant. After the detail coat has cured for 3 to 4 hours, apply the Qualipur® 252 base coat at the rate of 600 g/m² using a notched trowel or squeegee. Allow the base coat to cure 3 to 4 hours before overcoating.Once basecoat has cured, it can be topped with a variety of other Qualipur® coatings and binders to form a waterproof parking deck and/or seamless flooring system. High chemical, abrasion, and thermal shock resistant systems can be obtained using the Qualipur® 252 as a base coat/membrane.

LIMITATIONS: Minimum application temperature 4°C and rising. Do not apply over wet substrates. Do not apply over substrates with active moisture vapor transmission.

CAUTION-IRRITANT: Avoid skin and eye contact. Use of approved organic vapor respirator, safety goggles, and chemical resistant gloves recommended. Use with adequate ventilation. Avoid prolonged inhaling of vapors. Wash contaminated clothing prior to reuse. Consult Material Safety Data Sheet for more detail.

CLEAN-UP: Uncured Coating - remove using a cloth dampened with xylene. Cured Coating - remove mechani-cally. Spillage - ventilate area, confine spill and collect with an absorbent material. Dispose of according to current applicable regulations.

QUALIPUR® 252 HV(BASE COAT / MEMBRANE)TECHNICAL DATA SHEET

Product Description

Qualipur® 252 HV is a 2-component, 100% solids, low/no odor, polyurethane membranes. It cures using chemical cross-linking to form a dynamically flexible waterproofing membrane for extreme crack-bridging applications. Qualipur® 252 HV has good chemical resistance and outstanding adhesion properties making it the ideal membrane for waterproof coating systems. Basic Uses: A crack-bridging base and waterproofing membrane. Qualipur 252 HV is for detailing and vertical applications. Color: Light Gray.

100 % solids content Bridges dynamically moving cracks Low/no odor Cures quickly - capable of being overcoated Remains flexible at in just 3 to 4 hours temperatures as low as -20°C

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 100% Elongation (ASTM D-412) 750%Viscosity thixotropic Tensile Strength (ASTM D-412) 10 N/mm²Pot Life 30-50 minutes Hardness (ASTM D-2240) Shore A 70-80Cure Time Abrasion (Tabor Abrader) 9 mg loss Before Overcoat 3-4 hours Tear Resistance (ASTM D-1004) 1,8 kN/cm Final cure 24 hours Adhesion to Concrete (ASTM D-903) 393 N/cm

Sulfuric Acid 50% – Chromic Acid 10% – Methanol – 25% + Lactic Acid 25% o Alcohol 10% +Phosphoric Acid 70% – Citric Acid 10% + Gasoline o 50% + Tannic Acid + Diesel Fuel +Formic Acid 50% – Ammonium Hydroxide 5% + Glycerin – 10% + Potassium Hydroxide 10% + Sodium Carbonate 20% +Acetic Acid 50% – Sodium Hydroxide 50% + Sodium Chlorate 10% + 10% + Peroxide 10% o Sugar Water 30% +Hydrochloric Acid 31% – Bleach o Tap Water + 10% + Formaldehyde 37% o Distilled Water +Nitric Acid 10% – Acetone –Boric Acid 4% + Xylene –

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 252 must be clean, sound, dry, free of oils and all bond inhibiting compounds and contaminants. Mechanical methods such as sandblasting, shot blasting, or hydroblasting are recommended to produce a clean and lightly textured surface. When hydro-blasting, allow 24 hours for drying. New concrete must cure 28 days prior to the application of Qualipur® 252.

PRIMING: Mix Qualipur® primer according to the data sheet. Apply the primer at the minimum rate of 100 - 150 g/m² using a high quality roller. While the primer is still wet, seed with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow the primer to cure.

MIXING: Pre-mix the color component. Then, empty contents of component “A” into component “B.” Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into the product. Mix components for 2 minutes in provided pail. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Detail Coating - Prior to applying the Qualipur® base coat/waterproofing membrane apply a detail coat of Qualipur® 252HV at 700 g/m² over all shrinkage cracks less than 1,5 mm Cracks wider than 1,5 mm should be treated as joints. Route out cracks to 6 mm and fill with a urethane joint sealant. After the detail coat has cured for 3 to 4 hours, apply the Qualipur® 252 base coat at the rate of 600 g/m² using a notched trowel or squeegee. Allow the base coat to cure 3 to 4 hours before overcoating.Once basecoat has cured, it can be topped with a variety of other Qualipur® coatings and binders to form a waterproof parking deck and/or seamless flooring system. High chemical, abrasion, and thermal shock resistant systems can be obtained using the Qualipur® 252 as a base coat/membrane.

LIMITATIONS: Minimum application temperature 4°C and rising. Do not apply over wet substrates. Do not apply over substrates with active moisture vapor transmission.

CAUTION-IRRITANT: Avoid skin and eye contact. Use of approved organic vapor respirator, safety goggles, and chemical resistant gloves recommended. Use with adequate ventilation. Avoid prolonged inhaling of vapors. Wash contaminated clothing prior to reuse. Consult Material Safety Data Sheet for more detail.

CLEAN-UP: Uncured Coating - remove using a cloth dampened with xylene. Cured Coating - remove mechani-cally. Spillage - ventilate area, confine spill and collect with an absorbent material. Dispose of according to current applicable regulations.

QUALIPUR® 372(COATING / BINDER)TECHNICAL DATA SHEET

Product Description

Qualipur® 372 is a 2-component, 100% solids, low VOC, low/no odor, medium viscosity, polyurethane coating and binder. It cures using chemical cross-linking to form a hard elastic, abrasion-resistant coating and binder for urethane mortars and broadcast systems. Qualipur® 372 has good chemical resistance and outstanding adhesion properties making it the ideal binder for flooring systems. Basic Uses: A highly abrasion-resistant coating and binder for flooring systems. Color: A gloss finish product available in 6 standard colors. Special colors available upon request.

Very high abrasion and Good low temperature curing - reduces downtime cut/tear resistance Produces a wide range of flooring systems and textures Systems range from self- Versatile range of potential substrates – leveling and broadcast asphalt, concrete, epoxy, and wood systems to coatings

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 100% Elongation (ASTM D-412) 10%Viscosity 1600-2400 cps Tensile Strength (ASTM D-412) 29 N/mm²Pot Life 30-50 minutes Hardness (ASTM D-2240) Shore D 73-83Cure Time Compressive Strenght (ASTM D-695) 63 N/mm² Traffic 3-4 hours Adhesion to Concrete Concrete Failure Chemical exposure 24 hours

Chemical PropertiesResistance ("+" good / "o" temporary / "–" none)Sulfuric Acid 60% – Chromic Acid 10% + Ethanol 10% + 50% o Lactic Acid 25% + Alcohol + 25% + Citric Acid 10% + Gasoline +Phosphoric Acid 70% o Tannic Acid + Diesel Fuel + 50% + Ammonium Hydroxide 5% + Glycerin +Formic Acid 10% o Potassium Hydroxide 10% + Sodium Carbonate 20% + 5% + Sodium Hydroxide 50% + Sodium Chlorate 10% +Acetic Acid 96% – Peroxide 10% o Sugar Water 30% + 50% o Formaldehyde 37% + Tap Water 10% + Methylene Chloride –Hydrochloric Acid 31% o Acetone – 10% + Xylene – Nitric Acid 10% o Butyl Acetate –Boric Acid 4% + Methanol +

All samples submerged in solution for 6 months and then tested for Shore Hardness and Weight, and Color Stability.

SURFACE PREPARATION: A surface receiving an application of Qualipur® 372 must be clean, sound, dry, and free of oils and other bond inhibiting compounds and contaminants. When applying Qualipur® 372 to a con-crete substrate, mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produce a clean and lightly textured surface. When hydroblasting, allow 24 hours for the substrate to dry. New concrete must cure 28 days prior to application of Qualipur® 372.

PRIMING: Apply appropriate primer at the minimum rate of 100 - 150 g/m² mils using a high quality roller and seed with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow the primer to cure.

MIXING: Pre-mix the color component. Then, empty contents of component “B” into component “A.” Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into the product. Mix components for 2 minutes in provided pail. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Coating - After the substrate has been properly prepared, apply Qualipur® 372 as specified using a roller, notched trowel or squeegee. Back-roll immediately using a high quality roller. For a non-skid finish, broadcast to excess with 0,2 - 0,6 mm silica aggregate. Remove excess aggregate after cure. A se-cond coat of Qualipur® 372 can be applied as soon as the first coat becomes tack-free, usually 4 to 8 hours. Allow the system to cure 24 hours prior to exposure to foot traffic and 7 days prior to chemical exposure.Flooring Applications - Consult Application Guide for further information.

LIMITATIONS: Minimum application temperature of 4°C and rising. Do not apply over wet substrates. Do not apply over substrates with active moisture vapor transmission.

CLEAN-UP: Uncured Coating - remove using a cloth dampened with xylene. Cured Coating - remove mechani-cally. Spillage - ventilate area and confine spill. Collect with an absorbent material and dispose of according to current applicable regulations.

QUALIPUR® 461(TOP COATING)TECHNICAL DATA SHEET

Product Description

Qualipur 461 is a 1-component, high solids, medium viscosity, UV stable polyurethane elastic coating. It cures using moisture in the atmosphere to produce a topcoat sealer with excellent abrasion resistance. Qualipur 461 has excellent chemical resistance making it the ideal flexible topcoat. Basic Uses: A UV-stable, abrasion, and chemical resistant topcoat.. Packaging: 5 gallon units Colors: A gloss finish product available in gray. Other colors are available as special order purchases.

One-component - Good low temperature curing - as low as 32oF easy to apply Moisture insensitive during cure Chemical/abrasion resistant Will not foam or develop CO2 gassing at high humidity Breathable - or with incidental water contact use for on-grade application

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 79% Elongation (ASTM D-412) 200%Viscosity 2000-4000 cps Tensile Strength (ASTM D-412) 17 N/mm²Tack-free Time 1 to 5 hours * Hardness (ASTM D-2240) Shore A 90 +/- 3Final Cure Shore D 45 +/- 3 Traffic 24 hours * Chemical exposure 7 days *

* Depending on temperature and Humidity

Sulfuric Acid 50% – Bleach + Brake Fluid + 25% o Ammonium Hydroxide 5% + Ethylene Glycol + 10% + Potassium Hydroxide 10% + Power Steering Fluid +Phosphoric Acid 50% - Sodium Hydroxide 40% + Hydraulic Fluid + 25% + Acetone +Acetic Acid 50% o Xylene + 10% + Botyl Acetate +Hydrochloric Acid 31% – Methanol + 10% o Alcohol +Nitric Acid 10% o Gasoline +Sugar Water 30% + Diesel Fuel +Salt Water 30% + Glycerin +

All samples tested in accordance with ASTM D2792-69

SURFACE PREPARATION: Surfaces receiving an application of Qualipur 461 must be clean, sound, dry, and free of oils and other bond inhibiting contaminants. When applying Qualipur 461 to a concrete substrate, use of mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produce a clean and lightly textured surface. When hydroblasting, allow 24 hours for substrate to dry completely. New concrete must cure 28 days prior to application of Qualipur 461.

When top coating a system, if the recommended recoat time is exceeded or if contamination of the substrate occurs, consult Technical Service.

MIXING: Although Qualipur 461 is a 1-component polyurethane product, it still requires mixing to ensure consistent curing and uniform color. Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm) and blend for 1 to 2 minutes so as not to incorporate excessive air into the product.

APPLICATION: PRIOR TO APPLICATION, REMOVE ALL SOURCES OF IGNITION.Top Coat Over Systems - Use a high quality roller, brush, or squeegee to apply a uniform film at the recom-mended rate but not exceeding 20 mils per coat.

LIMITATIONS: Minimum application temperature of 4°C and rising. Do not apply over damp or wet substra-tes. Do not apply to surfaces with active moisture vapor transmission.

CAUTION-FLAMMABLE: Contains solvent. Keep away from sparks, open flames, and high heat. Use only with adequate ventilation.

CAUTION-IRRITANT: Avoid skin and eye contact. Use of approved organic respirator, safety goggles, and chemical resistant gloves recommended. Use with adequate ventilation. Avoid prolonged inhaling of vapors. Wash contaminated clothing prior to re-use. Consult Material Safety Data Sheet for more detail.

Product Description

Qualipur® 512 is a 2-component, 98% solids, medium viscosity, UV stable polyurethane elastic coating. It cures using moisture in the atmosphere to produce a topcoat sealer. Basic Uses: A UV stable topcoat for use on primed concrete or Qualipur® 252 membrane.Colors: A gloss finish product available in 6 standard colors. Other colors are available by special order.

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content >98% Elongation (ASTM D-412) 375%Viscosity 2500-3500 cps Tensile Strength (ASTM D-412) 21 N/mm²Tack-free Time 4-8 hours Hardness (ASTM D-2240) Shore D 30-40Final Cure VOC Content <25 grams/liter Traffic 24 hours* Chemical exposure 7days* Abrasion Resistance (ASTM D-4060) 69 mg loss

*Depending on temperature and humidity.

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 512 must be clean, sound, dry, and free of oils and other bond inhibiting contaminants. When applying Qualipur® 512 to a concrete substrate, use of mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produce a clean and lightly tex-tured surface. When hydroblasting, allow 24 hours for substrate to dry completely. New concrete must cure 28 days prior to application of Qualipur® 512.

When top coating a system, if the recommended recoat time is exceeded or if contamination of the substrate occurs, consult Technical Service.

PRIMING: Apply appropriate primer at the minimum rate of 100 - 150 g/m² using a high quality roller and seed with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow the primer to cure.

MIXING: Qualipur® 512 is a 2-component polyurethane product, it requires mixing to ensure consistent curing and uniform color. Mixing is accomplished by pouring the part A component directly into the part B component and mix using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into product. Mix components for 2 minutes in provided pail. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Top Coat Over Systems - Use a high quality roller, brush, or squeegee to apply a uniform film at the recommended rate but not exceeding 500 g/m² per coat. Sand, 0,2 - 0,6 mm, can be applied by backrolling after application of the coating.

LIMITATIONS: Minimum application temperature of 10 °C and rising. Do not apply over damp or wet substrates. Do not apply to surfaces with active moisture vapor transmission.

CAUTION-IRRITANT: Avoid skin and eye contact. Skin sensitizer. Skin contact may cause an allergic reaction and/or contact dermatitis. Use of approved organic respirator, safety goggles, and chemical resistant gloves recommended. Use with adequate ventilation. Avoid prolonged inhaling of vapors. Wash contaminated clothing prior to re-use. Consult Material Safety Data Sheet for more detail.

FIRST AID: In case of skin contact, wash immediately and thoroughly with soap and water. For eye contact, imme-diately flush with plenty of water for at least 15 minutes and contact a physician. For respiratory problems, remove individual to fresh air. Consult Material Safety Data Sheet for more detail.

Product Description

Qualipur® 542 is a 2-component, high solids, low viscosity, UV stable, aliphatic, polyurethane coating. It cures using chemical cross-linking to produce a thin mil coating with excellent abrasion characteristics for long term wear protection. Qualipur® 542 also has outstanding scratch and mar resistance. The superior adhesion properties and chemical cross-linking make Qualipur® 542 ideal for both indoor and exterior on-grade applications.Basic Uses: An ideal light duty top coat where UV stability is required. It can be a highly abrasion resistant top coat for epoxy coatings.Colors: A matte finish product and is available in light gray, dark gray, and clear. Special colors available upon request.

Fast consistent cure High solids - more dry mils per gallon, application using fewer coats Cures at low humidity Enhances resistance to marring, scratching, and abrasion Thin mil UV protection Breathable - excellent for on-grade applications

Technical Data

Physical PropertiesMaterials & Curing at 20°C 50% RH Cured filmSolids Content 79% Elongation (ASTM D-412) 22%Run Out 50-70 seconds Tensile Strength (ASTM D-412) 5 N/mm²Track-free Time 3-4 hours Hardness (ASTM D-2240) Shore D 73-83Final Cure Abrasion Resistance (Tabor Abrader) Traffic 24 hours 1000 gr. wheel, 1000 cycles 20 mg loss Chemical exposure 7 days

SURFACE PREPARATION: Surfaces receiving an application of Qualipur® 542 must be clean, sound, dry, and free of oils and other bond inhibiting compounds and contaminants. When applying Qualipur® 542 to a con-crete substrate, mechanical methods such as shot blasting, sandblasting or hydroblasting are recommended to produce a clean and lightly textured surface. When hydroblasting, allow 24 hours for the surface to dry. If top coating an epoxy system with Qualipur® 542, be certain that no amine blush is present on the surface. If amine blush is present, clean the surface thoroughly with xylene. Allow the xylene adequate time to flash off prior to applying Qualipur® 542. New concrete must cure 28 days prior to application of Qualipur® 542.

PRIMING: Apply appropriate primer at the minimum rate of 100 - 150 g/m² using a high quality roller and seed with oven-dried quartz aggregate (0,4 - 0,8 mm) at the rate of 50 g/m². Allow the primer to cure.

MIXING: Pre-mix the color component. Then, empty contents of component “A” into component “B.” Mixing is accomplished by using a jiffy paddle and low speed drill (400 to 600 rpm). Make sure not to introduce excessive air into the product. Pour the mixture into a further clean pail and mix for additional 2 minutes.

APPLICATION: Primer - Apply 100 - 150 g/m² primer coat of Qualipur® 542 using a high quality roller, brush, squeegee, or airless spray unit. If a non-skid surface is desired, while the primer is still fluid, lightly broad-cast with a 0,2 - 0,4 mm oven dried quartz sand. Sweep or vacuum up any excess sand.Top Coat - Apply an undiluted 120 - 180 g/m² top coat of Qualipur® 542 over the primer or base coat. Allow the system to cure 24 hours prior to exposure to foot traffic and 72 hours for vehicular traffic.Abrasion Resistant Top Coat - When applying Qualipur® 542 as a top coat over an epoxy coating or mortar, use a high quality roller, brush, squeegee, or airless spray unit to apply a uniform 100 - 150 g/m² coating. Always back-roll immediately after spray or squeegee applications. Allow the coating to cure 24 hours prior to exposure to foot traffic and 72 hours for vehicular traffic. Note: Heavy traffic areas may require 2 coats.

LIMITATIONS: Minimum application temperature of 10°C and rising. Do not apply over damp or wet substrates. Do not apply over substrates with active moisture vapor transmission.

CAUTION-FLAMMABLE: Keep away from sparks, open flames, and high heat. Use only with adequate ventilation.

CLEAN-UP: Uncured Coating - remove using a cloth dampened with xylene. Cured Coating - remove mecha-nically. Spillage - remove all sources of ignition, ventilate area and confine spill. Collect with an absorbent material and dispose of according to current applicable regulations.

CONTENTCONTENTSPECIALTY PRODUCTSINTERMEDIATE CHEMICALS

SPECIALTY POLYESTERRAW MATERIALS IN TPU AND PURHOT-MELT FORMULATIONS 88

SPECIALTY POLYOLRAW MATERIALS IN HIGH-PERFORMANCECOATINGS FORMULATIONS 90

SPECIALTY PREPOLYMERSIN LIQUID MOISTURE CURABLEFORMULATIONS 92

Using APT‘s series of amorphous, liquid and crystalline polyesters polyol resins, it is

possible to design solvent free, 100% solids Hot Melt adhesives featuring:

Variable open times from 5 seconds to several minutes.

Strong, durable, elastic bonds.

Adhesion to a broad range of substrates.

Heat, moisture, and solvent resistance.

Low temperature application for use on temperature-sensitive substrates.

SPECIALTY POLYESTER RAW MATERIALS IN TPU AND PUR HOT-MELT FORMULATIONS

SPA 130 and SPA 140

Solid, amorphous polyesters varying in viscosity. Products formulated with SPA 130

and/or SPA 140 display high initial green strength, excellent adhesion to polar

substrates, and fast set times.

SPL 230 and SPL 250

Liquid polyesters, varying in viscosity, for the manufacture of reactive hot melt

adhesives with excellent flexibility and improved adhesion to non-polar substrates.

SPL 280-110

Low viscosity liquid polyester for the manufacture of reactive hot melt adhesives,

which display improved wetting, excellent flexibility and good adhesion to non-polar

substrates.

SPC 320 and SPC 340

Semi-crystalline polyesters for the manufacture of reactive hot melt adhesives. Pro-

ducts formulated with SPC 320 and SPC 340 provide high strength and good flexibility.

SPC 360

Solid, crystalline polyester for the manufacture of reactive hot melt adhesives.

Products formulated with SPC 360 display high strength, excellent flexibility and

modulus.

SPC 380

Solid, highly crystalline polyester for the manufacture of reactive hot melt adhesives.

Products formulated with SPC 380 demonstrate very fast setting times and high final

strength.

SPC 381

Solid, highly crystalline polyester for the manufacture of reactive hot melt adhesives.

Products formulated with SPC 381 show high strength and very fast setting behavior.

APT‘s line of Polyester Polyols typically is used to formulate high-solids, high-build

coatings for flooring applications.

SPECIALTY POLYOL RAW MATERIALS IN HIGH-PERFORMANCE COATINGS FORMULATIONS

Using APT raw materials produces coatings that feature:

Non-skid; high chemical resistance, abrasion and impact durability.

Resistance to thermal shock with excellent crack-bridging and waterproofing

capabilities.

Odorless and environment-friendly applications based on no V.O.C.s; solvent free;

non-flammable components.

APT 105

Branched polyol with ester and ether groups. APT 105 is suitable for the production

of two-component, high solids polyurethane coatings, adhesives, and sealants where

good acid, alkaline, and water resistance are desired.

APT 106

of two-component, high solids polyurethane coatings, adhesives, and sealants.

APT 106, when used in conjunction with APT 105 and APT 108, acts to elastify and

decrease viscosity. Products formulated with APT 106 display good acid, alkaline

and water resistance.

APT 108

of two-component, high solids polyurethane coatings, adhesives, and sealants.

These products provide tough wear and tear resistance surfaces, in addition to good

acid, alkaline and water resistance.

APT 201

Polyester resin supplied in n-butyl acetate. APT 201 is suitable for the production

of two-component, thin mil polyurethane coatings. Paints formulated with APT 201

provide excellent UV resistance and are highly suitable for outdoor applications.

In addition, these films demonstrate excellent flexibility at room temperature and at

low temperatures. Thus, products formulated with APT 201 can be used to coat rigid

or flexible substrates.

APT 301

Linear, solvent-free, aliphatic polycarbonate polyester. APT 301 is suitable for the

production of two-component, high solids polyurethane coatings, adhesives, and

sealants. Products formulated with APT 301 display good UV, acid, alkaline, and water

resistance.

SPECIALTY PREPOLYMERS IN LIQUID MOISTURE CURABLE FORMULATIONS

APT‘s line of aliphatic and aromatic polyurethane prepolymers can be used to formulate

polyurethane liquid moisture-curable adhesives, one component primers and binders,

two-component coatings and two-component adhesives and elastomers.

Based upon APT Prepolymers formulated finished goods can be designed to offer:

A wide ranges of viscosities.

Flexible but permanent bonds.

A wide range of open time.

High thermal stability after curing with resistance to fuel, grease,

oil, and numerous plasticizers.

QUALIPUR 3230

One component, 100% solids, MDI-based polyurethane prepolymer recommended for

moisture-curable primers for metal or concrete. It can be diluted up to 60% with a

suitable solvent such as an aromatic hydrocarbon. Qualipur 3230 can also be used

in a one- or two-component flooring system which would provide excellent abrasion

resistance and flexibility. For use in a liquid moisture-cure adhesive, the product

can be filled, pigmented, and accelerated per standard practice with moisture-curable

urethanes.

QUALIPUR 3280

One-component, 100% solids, MDI-based polyurethane prepolymer. It is recommended

for moisture-curing primers and corrosion resistant coatings, industrial flooring and

wood adhesives. It can be diluted up to 60% with a suitable solvent such as an

aromatic hydrocarbon. Qualipur 3280 can also be used in a one or two component

flooring system which would provide excellent abrasion resistance, hardness, and

flexibility.

QUALIPUR VT/1081

One-component, 100% solids, IPDI-based polyurethane prepolymer.

QUALIPUR VF 322/5 and VF 465/4

One-component, solvent containing, IPDI-based polyurethane prepolymers.

General Description

SPC 360 is a solid, crystalline HDO-AA polyester for the manufacture of reactive hot melt adhesives.

Typical Properties

Appearance White to beige solid

Specific Gravity ≈ 1.17

Viscosity at 80°C 1600 to 2000 cPs

OH Number 27 - 34

Acid Number < 2

Water Content < 0.04%

Equivalent Weight, average 2007

Glass Transition Temperature - 60°C

Melting Point 60°C

APPLICATION

SP series products are suitable for the production of reactive hot melt adhesives by combining

them with isocyanates. Adhesives formulated with these products contain no solvents and offer

fast setting rates. Thus, they are designed for applications in which the substrates that are joined

together are to be further processed immediately. In addition, a wide varietyof setting times and

physical properties can be achieves through the proper combination of SP series polyesters.

Specifially, products formulated with SPC 360 also display high strenght, excellent flexibility, and

fast setting properties.

PACKAGING

SPC 360 is available in bulk and cast into drums at 190 kg.

SAFETY GUIDELINES

Adequate ventilation is required during processing. Approved eye protection and gloves are

recommended during processing. Should contact occur with eyes or skin, wash thoroughly with

soap and water. If irritation persists, obtain medical attention. Consult material Data Safety Sheet

for details.

STORAGE

SPC 360 should be kept dry and cool (below 50°C). Shelf life of product stored in original

containers is at least 12 months. SPC 360 must be protected against moisture.

SPC 360

SPC 380

SPC 380 is a solid, crystalline HDO-DDDA polyester for the manufacture of reactive hot melt

adhesives.

Typical Properties

Appearance White to beige solid

Specific Gravity ≈ 1.10

OH Number 27 - 34

Acid Number < 2

Glass Transition Temperature - 60°C

Melting Point 72°C

APPLICATION

SP series products are suitable for the production of reactive hot melt adhesives by combining

them with isocyanates. Adhesives formulated with these products contain no solvents and offer

fast setting rates. Thus, they are designed for applications in which the substrates that are joined

together are to be further processed immediately. In addition, a wide varietyof setting times and

physical properties can be achieves through the proper combination of SP series polyesters.

Specifially, products formulated with SPC 380 also display very fast setting times and high final

strenght.

PACKAGING

SPC 380 is available in bulk and cast into drums at 190 kg.

SAFETY GUIDELINES

for details.

STORAGE

SPC 380 should be kept dry and cool (below 50°C). Shelf life of product stored in original

containers is at least 12 months. SPC 380 must be protected against moisture.

General Description

APT 105 is a branched polyol with ester an ether groups.

Typical Properties

Appearance Yellow/gold liquid

Specific Gravity 1.01

OH Number 148 - 168

Acid Number < 2

APPLICATION

APT 105 is suitable for the production of 2 component, high solids polyurethane coatings,

adhesives, and sealants. Products formulated with APT 105 display good acid, alkaline, and water

resistance.

Products containing APT 105 can be crosslinked with polymeric isocyanates or prepolymers to

produce coatings suitable for application on concrete, asphalt, and steel substrates.

Due to its hydrophobic nature, products formulated with APT 105 yield good curing profiles even in

high humidity environments.

PACKAGING

APT 105 is available in 190 kg drums.

SAFETY GUIDELINES

for details.

STORAGE

APT 105 should be kept dry and cool. Shelf life of product stored in original containers is 12 months.

APT 105 must be protected against moisture.

APT 105

APT 108

APT 108 is a branched polyol with ester an ether groups.

Typical Properties

Appearance Yellow/gold liquid

Specific Gravity 1.03

OH Number 215 - 235

Acid Number < 2

APPLICATION

APT 108 is suitable for the production of 2 component, high solids polyurethane coatings, adhe-

sives, and sealants. These products exhibit hard, wear and tear resistant surfaces. In addition,

products formulated with APT 108 display good acid, alkaline and water resistance.

Products containing APT 108 can be crosslinked with polymeric isocyanates or prepolymers to

produce coatings suitable for application on concrete, asphalt, and steel substrates.

Due to its hydrophobic nature, products formulated with APT 108 yield good curing profiles even in

high humidity environments.

PACKAGING

APT 108 is available in 190 kg drums.

SAFETY GUIDELINES

for details.

STORAGE

APT 108 should be kept dry and cool. Shelf life of product stored in original containers is 12 months.

APT 108 must be protected against moisture.

CONTENTCONTENTSPORT SURFACE SYSTEMSOUTDOOR AND INDOOR

REKORTAN® M99I.A.A.F. CERTIFIED FULL PUR SYSTEM 100

SPURTAN® BVI.A.A.F. CERTIFIED SANDWICH SYSTEM 106

SPURTAN® BSI.A.A.F. CERTIFIED SPRAY COAT SYSTEM 112

SPURTAN® BW SBR/EPDM SANDWICH SYSTEMACCORDING TO DIN 18035/6 AND IAAF 118

SPURTAN® WTEPDM SYSTEM ACCORDING TO DIN 18035/6 AND IAAF 124

DYNAPOINT CLASSICPOINT ELASTIC SYSTEMACCORDING TO DIN 18032/2 AND IHF 130

DYNAPOINT PREMIUMFULL PU POINT ELASTIC SYSTEMACCORDING TO DIN 18032/2 AND IHF 136

LAYKOLD® CCCACRYLIC COLOR COAT SYSTEM 142

LAYKOLD® CUSHION PLUSITF CERTIFIED MULTI LAYER SYSTEM 150

LAYKOLD® GRAND SLAMITF TESTED MULTI LAYER SYSTEM 15805

REKORTAN® M99I.A.A.F. CERTIFIED FULL PUR SYSTEM

REKORTAN® M99

A masterpiece of 100% solid polyurethane. Rekortan® M99 is a 3 Layer in-situ

system featuring an impermeable self-leveling base coat, an APT unique

micro-foam force reduction layer in the center and UV resistant EPDM rubber

granules embedded in a top flood coat of premium polyurethane.

REKORTAN® M99

Pu MICROfOAM COATING QP 5050 SA + SBR

Pu COATING QP 5050

EMBEDDED EPDM

Pu COATING QP 5050 + SBR

High resistance to spikes and UV degradation in the worlds most demanding climates.

Unique APT-designed polyurethane micro-foam center.

Design for highest quality sports.

I.A.A.F. approved and certified system.

ASPHALT OR CONCRETE

Pu PRIMER QP 1020 OR 1220

I.A.A.F. CERTIFIED FULL PUR SYSTEM

APPLICATION GUIDEAdvanced Polymer Technology Corporation has prepared this application guide to

assist applicators in the construction of the impermeable full PU system for running

tracks Rekortan® M99. Any references to consumptions are approximate values, which

may vary due to particular site conditions and application techniques. The applicator

should study all technical data of the required Qualipur® products and the particular

installation procedures before starting any work.

1. MIXING OF MATERIALS

Various QUALIPUR products for the construction of Rekortan® M99 consist of

2 components (Parts A and B). These components must be mixed in the appropriate

mixing ratio (by weight) for at least 5 minutes. After achieving homogeneity, the

mixture should be poured into a further empty and clean mixing bucket and stirred for

additional 1-2 minutes, in order to avoid unblended material parts. The mixing ratio for

each 2 component product is listed below:

Qualipur® 5050 (Part A : Part B) 2,27 : 1

Qualipur® 5050 SA (Part A : Part B) 2,00 : 1

2. POT LIFE

The pot life of Qualipur® products is set at a temperature of 20 °C (68 °F).

Pot life is dependent on temperature:

Qualipur® 1020, 1220 = > 2 hours

Qualipur® 5050 = 35 minutes

Qualipur® 5050 SA = 30 minutes

3. ASPHALT AND CONCRETE PREPARATION

Prior to the synthetic surface application, the applicator must make sure that the

substrate (asphalt or concrete) is perfectly dry, clean and free of any oil stains, grease

or other bondinhibiting contaminants. Spalls, delamination, pot-holes, scaling, pop-

outs and other defects in the substrate must be repaired and any irregularity must be

levelled.

Asphalt, respectively concrete, pavement should be at least 28 days old and free of

any residual moisture. Excessive moisture levels can be determined by taping 1m² of

clear sheeting on the ground with duct tape. Make sure to seal all of the edges of the

sheeting with the duct tape.

102 103Europe / Africa / Middle East

APT Chemieprodukte GmbHHansestrasse 7338112 BraunschweigGermany

Tel +49 531 2317 280Fax +49 531 2317 2823

europe@advpolytech.comwww.advpolytech.com

America

Advanced Polymer Technology Corp.World Headquarters109 Conica Lane PO Box 160Harmony PA 16037 USA

Tel +1 724 452 1330Fax +1 724 452 1703

americas@advpolytech.comwww.advpolytech.com

Australia

Advanced Polymer TechnologyAustralasia Pty LtdFactory 3 Dunlopillo DriveDandenong Victoria 3175 Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

australia@advpolytech.comwww.advpolytech.com

APT AsiaSuite 504 5F Chinachem LeightonPlaza 29 Leighton RoadCauseway Bay Hong Kong

Tel +852 2882 3054Fax +852 2882 3825

asia@advpolytech.comwww.advpolytech.com

Leave the sheeting for approximately 30 minutes on the surface and check for conden-

sation subsequently. Repeat the test until the sheeting remains dry. It is the responsibility

of the asphalt/concrete contractor to provide a substrate that meets the requirements set

forth for asphalt/concrete substrates for sports surfaces. Asphalt should be compacted

to 95% or greater.

4. INSTALLATION OF THE SYNTHETIC SURFACE

A. PRIMER

All asphalt or concrete work has to be primed with the appropriate polyurethane

primer, using a solvent-resistant fur roller or spray machine. Asphalt has to be primed

with Qualipur® 1020, whereas concrete work needs to be primed with Qualipur® 1220.

The consumption rate is in either case approximately 0.15 – 0.2 kg/m². In case of

retopping the existing synthetic surface needs to be primed with Qualipur® 1220 at

approx. 0.08 kg/m². Prime only the area to be covered within a working day, in order

to ensure a good bond to the base. The primed area should be coated within 24 hours.

Refer to Qualipur® 1020 and 1220 technical data sheet for more details.

B. 1st LAYER

The first layer is composed of Qualipur® 5050 (A+B) and 1 – 4 mm SBR rubber granules.

Mix parts A and B of Qualipur® 5050 in the ratios mentioned under point 1 above,

using a mixing machine or hand stirrer until achieving homogeneity.

The prepared blend of Qualipur® 5050 (A+B) should be applied at approximately 2.0 kg/m²

using a notched trowel or squeegee for the installation of sport surfaces. Immediately

cover the liquid coating in excess with dry SBR rubber. Approximately 3.8 kg/m² is

needed for thorough coverage. Let the 1st layer cure for approximately 24 hours.

Remove excessive SBR rubber granules using a sweeper, vacuum or blower after the

layer cured. Curing time is dependent on temperature. Use only APT recommended SBR.

Refer to Qualipur® 5050 technical data sheet for more details.

C. 2nd LAYER

The second layer is composed of Qualipur® 5050 SA (A+B) and 1 – 4 mm SBR rubber

granules. Mix parts A and B of QUALIPUR 5050 SA in the ratios mentioned under point

1 above, using a mixing machine or hand stirrer until achieving homogeneity.

APPLICATION GUIDE

After the 1st layer has cured, the prepared blend of QUALIPUR 5050 SA (A+B) should

be applied at approximately 3.0 kg/m² using a notched trowel or squeegee for the

installation of sport surfaces. Immediately cover the liquid coating in excess with dry

SBR rubber. Approximately 3.8 kg/m² is needed for thorough coverage. Let the 2nd

layer cure for approximately 24 hours. Remove excessive SBR rubber granules using a

sweeper, vacuum or blower after the layer cured. Curing time is dependent on

temperature. Use only APT recommended SBR. Refer to Qualipur® 5050 SA technical

data sheet for more details.

D. 3rd LAYER

The third layer is composed of Qualipur® 5050 (A+B) and 1 – 4 mm EPDM rubber granules.

Mix parts A and B of Qualipur® 5050 in the ratios mentioned under point 1 above,

using a mixing machine or hand stirrer until achieving homogeneity.

The prepared blend of Qualipur® 5050 (A+B) should be applied at approximately

3.00 kg/m² using a notched trowel or squeegee for the installation of sport surfaces.

Immediately cover the liquid coating in excess with dry EPDM rubber. Approximately

4.2 kg/m² is needed for thorough coverage. Let the last layer cure for approximately

24 hours. Remove residual unbounded EPDM rubber granules using a sweeper, vacuum

or blower after the layer cured. Curing time is dependent on temperature. Use only APT

recommended EPDM. Refer to Qualipur® 5050 technical data sheet for more details.

5. COVERAGES

Actual coverage rates are dependent on a variety of factors relative to the field application.

The installer must assess the conditions prior to ordering material. Allowances must

be made for waste in mixing, pouring, and field conditions.

6. LIMITATIONS

Do not apply over damp or wet substrates.

Do not apply to surfaces during the out-gassing of vapor.

Minimum application and curing temperature 5°C.

Maximum substrate temperature 40°C.

Minimum cure time for asphalt and concrete is 28 days.

Maximum moisture content of substrate is 4%.

Substrate temperature must show a minimum of 4°C above the dew point.

Do not apply during inclement weather or when it is anticipated.

REMARKS

For more details, please refer to the technical data sheets of the particular products

and/or contact our technical service.

104 105

SPURTAN ® BVI.A.A.F. CERTIFIED SANDWICH SYSTEM

ASPHALT OR CONCRETE

PORE SEALER COMPOSED Of Pu COATING + EPDM POwDER

Pu COATING QP 5050

EMBEDDED EPDM

ELASTIC LAYER: SBR BOuND wITH QP BINDER

SPURTAN® BV

In-situ mat with full 4 mm coating.

Proven international performer in international athletics meetings.

Available in multiple colours.

Highly resilient system for all levels for athletics.

I.A.A.F. CERTIFIED SANDWICH SYSTEM

Spurtan® BV is an in-situ 2 layer sandwich system especially designed for

running tracks. It features an E-Layer composed of SBR rubber granules

bound with a polyurethane binder, and a wear coat of coloured EPDM granules

cast into a premium polyurethane flood coat.

SPURTAN® BVI.A.A.F. CERTIFIED SANDWICH SYSTEM

assist applicators in the construction of the impermeable sandwich system for running

tracks Spurtan® BV. Any references to consumptions are approximate values, which

Various Qualipur® products for the construction of Spurtan® BV consist of 2 components

(Parts A and B). These components must be mixed in the appropriate mixing ratio (by

weight) for at least 5 minutes. After achieving homogeneity, the mixture should be

poured into a further empty and clean mixing bucket and stirred for additional 1-2 minutes,

in order to avoid unblended material parts. The mixing ratio for each 2 component

product is listed below:

Qualipur® 5050 (Part A : Part B) 2,27 : 1

2. POT LIFE

The pot life of Qualipur® products is set at a temperature of 20 °C (68 °F). Pot life is

dependent on temperature:

Qualipur® 1020, 1220, 3939 = > 2 hours

Qualipur® 5050 = 35 minutes

levelled.

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

of the asphalt/concrete contractor to provide a substrate that meets the requirements set

forth for asphalt/concrete substrates for sports surfaces. Asphalt should be compacted

to 95% or greater.

A. PRIMER

B. BASE LAYER

The base layer is composed of 1 - 4 mm recycled rubber granules (SBR) bound with

Qualipur® 3939 polyurethane binder. The materials have to be mixed with a mixing

machine or hand stirrer until the SBR is uniformly covered with polyurethane.

Mixing ratio is: Qualipur® 3939 20%

SBR Rubber Granules 80%

The prepared rubber and polyurethane mixture should be installed at approximately

9.70 kg/m² for a 10 mm thickness, using a paving machine for the installation of sport

surfaces. Curing time is dependent on temperature and relative humidity. Use only APT

recommended SBR. Refer to Qualipur® 3939 technical data sheet for more details.

C. PORE SEALER

After the base layer has cured, the pores should be sealed with a thixotropic blend

of premixed part A and B of Qualipur® 5050 polyurethane coating and EPDM powder.

Apply the prepared mixture onto the surface with a flat trowel or squeegee at approxi-

mately 1,65 kg/m² (i.e. 1,1 kg polyurethane coating and 0,55 kg EPDM powder) and

let it cure. Use only APT recommended EPDM powder. Refer to point 1 above for the

mixing process and ratio of Qualipur® 5050.

SPURTAN® BVI.A.A.F. CERTIFIED SANDWICH SYSTEM

APPLICATION GUIDE

D. TOP LAYER

Prior to any further application, the base layer should be checked for any pin holes and

the entire sealing of all pores has to be ensured. After checking, the mixed self-leveling

polyurethane coating Qualipur® 5050 should be applied at approximately 2,20 kg/m²,

using a notched trowel or squeegee. Refer to point 1 above for the mixing process and

ratio of the two component Qualipur® 5050.

Immediately broadcast 1 - 4 mm EPDM rubber in excess, ensuring all of the coating is

covered. Approximately 4,10 kg/m² of EPDM rubber is needed for complete coverage.

Remove any excessive rubber which is not bonded to the coating, using a sweeper,

vacuum or blower. Approximately 1,10 kg/m² EPDM can be reclaimed once the wear

coat has cured. Allow a curing time of at least 24 hours prior to any traffic on the

surface. Use only APT recommended EPDM granules. Refer to Qualipur® 5050 technical

data sheet for more details.

5. COVERAGES

6. LIMITATIONS

Minimum cure time for asphalt and concrete is 28 days.

REMARKS

110 111

SPURTAN® BSI.A.A.F. CERTIFIED SPRAY COAT SYSTEM

The water permeable system recommended for rainy regions. Spurtan® BS is an

in-situ 2 layer polyurethane spray coat system especially designed for running

tracks. It features an E-Layer composed of black SBR granules bound with a

polyurethane binder and a surface layer of premium polyurethane and coloured

EPDM granules applied by spray.

ASPHALT OR CONCRETE

PRIMER QP 1020 OR 1220

SBR RuBBER wITH Pu BINDER QP 3912 OR QP 3939

Pu SPRAY COAT QP 5460S + EPDM RuBBER 0,1 – 1,5 MM

Structural spray coat system.

DIN approved system.

Excellent force reduction.

Ideal for regional tracks and universities.

assist applicators in the construction of the permeable spray coat system for running

tracks Spurtan® BS. Any references to consumptions are approximate values, which

Various components for the construction of Spurtan® BS consist of 2 constituents.

These must be mixed in the appropriate mixing ratio (by weight) for at least 5 minutes

until achieving a homogeneous compound. The mixing ratio for each 2 component

product is listed below:

Qualipur® 5460 S 60 %

0.5 – 1.5 mm EPDM Rubber Granules 40 %

2. POT LIFE

Pot life is dependenton temperature:

Qualipur® 1020, 1220, 3939 = > 2 hours

Qualipur® 5460 S = 1 hour

levelled.

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

of the asphalt/concrete contractor to provide a substrate that meets the requirements

set forth for asphalt/concrete substrates for sports surfaces. Asphalt should be com-

pacted to 95% or greater.

A. PRIMER

All asphalt or concrete work has to be primed with the appropriate polyurethane primer,

using a solvent-resistant fur roller or spray machine. Asphalt has to be primed with

Qualipur® 1020, whereas concrete work needs to be primed with Qualipur® 1220. The

consumption rate is in either case approximately 0.15 – 0.2 kg/m². In case of retopping

the existing synthetic surface needs to be primed with Qualipur® 1220 at approx.

0.08 kg/m². Prime only the area to be covered within a working day, in order to ensure

a good bond to the base. The primed area should be coated within 24 hours. Refer to

Qualipur® 1020 and 1220 technical data sheet for more details.

B. BASE LAYER

Mixing ratio is: Qualipur® 3939 20%

SBR Rubber Granules 80%

9.70 kg/m² for a 10 mm thickness, using a paving machine for the installation of sport

surfaces. Curing time is dependent on temperature and relative humidity. Use only APT

recommended SBR. Refer to Qualipur® 3939 technical data sheet for more details.

C. TOP LAYER

The top layer is composed of a blend of 0.5 – 1.5 mm EPDM rubber and Qualipur® 5460 S

polyurethane spray coating. Mix the two components in the ratios mentioned under

point 1 above, using a mixing machine or hand stirrer until achieving homogeneity. Apply

the blend at approximately 2.00 kg/m² in 2 layers (1kg/m² per layer), using a spray

machine for the construction of sport surfaces. Use only APT recommended EPDM

granules. Refer to Qualipur® 5460 S technical data sheet for more details.

APPLICATION GUIDE

5. COVERAGES

6. LIMITATIONS

Minimum cure time for asphalt and concrete is 28 days

REMARKS

116 117

SPURTAN® BWSANDWICH SYSTEM ACC. TO DIN 18035/6 AND I.A.A.F. SPECIFICATIONS

ASPHALT OR CONCRETE

EPDM GRANuLES BOuND wITH uV STABLE QP BINDER

SBR RuBBER BOuND wITH Pu BINDER QP 3912 OR 3939

The ideal multi-purpose sports flooring for outdoor school sports facilities.

Spurtan® BW is a two layered in-situ sandwich system with a base of black

SBR rubber bound with a polyurethane binder and a resilient surface layer of

EPDM granules bound with a premium, UV stable polyurethane binder.

Tested acc. to DIN 18035/6.

Complies with IAAF specifications.

Waterpermeable. Free drainage.

UV stable and lightfast.

Excellent multisport/multipurpose surface.

SPURTAN® BWSANDWICH SYSTEM ACC. TO DIN 18035/6 ANDI.A.A.F. SPECIFICATIONS

assist applicators in the construction of the permeable sandwich system for leisure

and school sport facilities Spurtan® BW. Any references to consumptions are

approximate values, which may vary due to particular site conditions and application

techniques. The applicator should study all technical data of the required Qualipur®

products and the particular installation procedures before starting any work.

The Qualipur® products for the construction of Spurtan® BW are 1 component.

2. POT LIFE

Qualipur® 1020, 1220, 3939 = > 2 hours

levelled.

sheeting with the duct tape. Leave the sheeting for approximately 30 minutes on the

surface and check for condensation subsequently. Repeat the test until the sheeting

remains dry. It is the responsibility of the asphalt/concrete contractor to provide a

substrate that meets the requirements set forth for asphalt/concrete substrates for

sports surfaces. Asphalt should be compacted to 95% or greater.

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

A. PRIMER

B. BASE LAYER

Mixing ratio is: Qualipur® 3939 20 %

SBR Rubber Granules 80 %

6.35 kg/m² for a minimum 8 mm thickness, using a paving machine for the installation

of sport surfaces. Curing time is dependent on temperature and relative humidity. Use

only APT recommended SBR. Refer to QUALIPUR 3939 technical data sheet for more

details.

C. TOP LAYER

The top layer is composed of 1 – 3 mm EPDM rubber granules bound with Qualipur®

3939 polyurethane binder. The materials have to be mixed with a mixing machine or

hand stirrer until the EPDM is uniformly covered with polyurethane.

Mixing ratio is: Qualipur® 3939 20 %

EPDM Rubber Granules 80 %

only APT recommended EPDM. Refer to Qualipur® 3939 technical data sheet for more

details.

APPLICATION GUIDE

5. COVERAGES

6. LIMITATIONS

Minimum cure time for asphalt or concrete is 28 days.

REMARKS

122 123

SPURTAN® WTEPDM SYSTEM ACC.TO DIN 18035/6 AND I.A.A.F. SPECIFICATIONS

The ideal multi-purpose sports flooring for outdoor school sports facilities.

Spurtan® WT is a single layered in-situ EPDM granule system.

The resilient layer of EPDM granules, bound with a premium UV stable and

lightfast polyurethane binder, is available in a variety of colors.

ASPHALT OR CONCRETE

EPDM GRANuLES BOuND wITH uV STABLE QP BINDER

Full thickness mix of EPDM granule and QUALIPUR® polyurethane.

Excellent multisport/multipurpose surface.

Waterpermeable system. Free drainage.

Tested acc. to DIN 18035/6.

Complies with IAAF specifications.

UV stable and lightfast.

Advanced Polymer Technology Corporation has prepared this application guide to

assist applicators in the construction of the permeable EPDM granule system for

leisure and school sport facilities Spurtan® WT. Any references to consumptions are

approximate values, which may vary due to particular site conditions and application

techniques. The applicator should study all technical data of the required Qualipur®

products and the particular installation procedures before starting any work.

The Qualipur® products for the construction of Spurtan® WT are 1 component.

2. POT LIFE

Qualipur® 1020, 1220, 3939 = > 2 hours

levelled.

sheeting with the duct tape. Leave the sheeting for approximately 30 minutes on the

surface and check for condensation subsequently. Repeat the test until the sheeting

remains dry. It is the responsibility of the asphalt/concrete contractor to provide a

substrate that meets the requirements set forth for asphalt/concrete substrates for

sports surfaces. Asphalt should be compacted to 95% or greater.

APPLICATION GUIDE

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

A. PRIMER

B. SYNTHETIC LAYER

The synthetic layer is composed of 1 – 3 mm EPDM rubber granules bound with

machine or hand stirrer until the EPDM is uniformly covered with polyurethane.

Mixing ratio is: QUALIPUR 3939 20 %

EPDM Rubber Granules 80 %

only APT recommended EPDM. Refer to QUALIPUR 3939 technical data sheet for more

details.

5. COVERAGES

APPLICATION GUIDE

6. LIMITATIONS

Minimum cure time for asphalt or concrete is 28 days

REMARKS

128 129

NATIONAL HANDBALL FEDER

DYNAPOINT® CLASSICPOINT ELASTIC SYSTEM ACC. TO DIN 18032/2 – IHF CERTIFIED

The resilient, seamless sandwich system for indoor sports flooring. Dynapoint®

Classic is composed of a prefabricated rubber mat glued to the substrate

with PU adhesive, sealed with polyurethane seal coat, and a minimum of 2 mm

of premium polyurethane coating. The pigmented PU top coat is available

in a variety of colours.

PREfABRICATED RuBBER MAT

Pu MASTIC QP 4500

Pu COATING QP 5252

Pu VARNISH QP 6800

Pu ADHESIVE QP 2650

ASPHALT OR CONCRETE

Pu PRIMER QP 125

Tested according to DIN 18032/2.

IHF certified system.

Seamless transition.

Accepts heavy loads.

Ideal multipurpose surface for school and college use.

Available in various thickness from 5mm to 14mm.

Environmentally, friendly and fully DIN/ASTM tested.

Advanced Polymer Technology (APT) has prepared this installation guide to aid in the

construction of the sandwich indoor gymnasium flooring system. Any references to

consumptions are approximate due to variations in site conditions and application

techniques. Before starting any work, the applicator must become familiar with all

product installation procedures.

MIXING OF MATERIALS

Indoor gym floor products do not come proportioned. The components must be mixed in

the appropriate mixing ratio prior to installation or with an in-line constant two component

mixer. If the material is proportioned by weight or volume, the material should be

mixed with a jiffy paddle at low speed (400 - 600 rpm). Take care not to introduce air

into the product. After mixing, material should be consistent in color. The mixing ratio

for each product by weight and volume is listed below.

Indoor Gymfloor Component

Mixing ratioby weight (A:B)

Mixing ratioby Volume (A:B)

Adhesive 5.5:1 3.5:1

Seal Coat 4:1 3.1:1

Wear Coat 5.9:1 4.2:1

Top Coat 5:1 3.9:1

Line Paint 5:1 5.1:1

POT LIFE

The pot life is set at a temperature of 68°F. Pot life will vary with temperature.

Pot life

Adhesive 30 minutes

Seal Coat 45 minutes

Wear Coat 70 minutes

Top Coat 1 hour

Line Paint 1 hour

APPLICATION GUIDE

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

SURFACE PREPARATION

Prior to application, the existing surface must be thoroughly clean, sound, dry, and free

of oils and other bond inhibiting contaminants. Spalls, delaminations, potholes, scaling,

pop outs, and other defects in the substrate must be repaired and all projections must

be leveled prior to the commencement of the installation.

For applications over asphalt or new concrete, the asphalt and concrete should be at

least 28 days old and free of any residual moisture. Excessive moisture levels can be

determined by taping a 1 yd2 (1 m2) clear piece of plastic over the substrate with duct

tape. Be sure that all of the edges of the plastic are sealed with the duct tape. Leave

the plastic approximately 30 minutes and check for condensation under the plastic.

If water appears, repeat the test every 30 minutes until the plastic remains dry.

With application over existing concrete, use of mechanical methods such as shot

blasting, sandblasting, or hydroblasting are recommended to produce a clean and

lightly textured surface. When hydroblasting, allow 24 hours for substrate to dry

completely. Prior to applying each layer of the system, make sure the previous layer is

clean and dry.

FIRST LAYER

Apply the mixed ADHESIVE evenly with a notched trowel at 0.6-1.0 kg/m2

(0.06-0.09 kg/ft2 - 65-100 ft2/gal) for prefabricated mats.

SECOND LAYER

Install prefabricated mat directly onto freshly applied adhesive. Roll mat with an

80 lbs. linoleum roller and continue to roll for 45 minutes after installation. Allow

adhesive to cure a minimum of 8 hours before proceeding to the third layer.

THIRD LAYER

Apply mixed SEAL COAT at a rate of 0.6-1.2 kg/m2 (0.06-0.11 kg/ft2 - 45-90 ft2/gal) with

a flat trowel to obtain uniform coverage. Inspect and fill all pores and gaps with this

seal coat. Sealed surfaces should be coated within 24 hours. Sand down any ridges on

this surface with 80 grit sandpaper.

APPLICATION GUIDE

FOURTH LAYER

Mixed WEAR COAT should be applied with a 3.5-4.0 mm notched trowel and back

rolled with a spiked roller. The consumption rate is approximately 2.04 kg/m2

(0.19 kg/ft2 - 20 ft2/gal) applied in one 2mm layer. Manually sand this surface with 150

grit sandpaper to eliminate any imperfections. The topcoat should be applied within 24

hours of pouring wear coat.

FIFTH LAYER

TOP COAT should be applied with an airless spray machine. Air and ground temperature

should be at least 10°C (50°F) and rising. The consumption rate is 0.15-0.20 kg/m2

(0.014-0.019 kg/ft2 - 255-340 ft2/gal). Top Coat can also be applied using a quality 3/8”

nap roller leaving less than a 1” gap between the previous pass. Backroll using

a 1” or greater nap roller to even out the coating and fill in the 1” gap by gently rolling

in the gap without overlapping the previous pass. To avoid differences in gloss, do not

disturb the coating after backrolling until final cure is reached.

FINAL LAYER

LINE PAINT should be applied with a brush or roller within 24 hours of applying topcoat.

Air and ground temperature should be at least 10°C (50°F) and rising. The consumption

rate for a line width of 5 cm (2 in) is 60-80 g/m2 (6-8 g/ft2 - 198-265 ft2/gal).

COVERAGES

Actual coverage rates are dependent upon a variety of factors relative to the field

application. The installer must assess the conditions prior to ordering material.

Allowances must be made for waste in mixing, pouring, and field conditions.

LIMITATIONS

Minimum application and curing temperature 40°F.

Maximum substrate temperature 120°F.

Minimum cure time of concrete is 28 days.

Substrate temperature must be a minimum of 4° above the dew point.

134 135

DYNAPOINT® PREMIUMFULL PU SYSTEM ACC. TO DIN 18032/2 AND IHF SPECIFICATIONS

The resilient, seamless full PU system for indoor sports flooring. Dynapoint®

Premium is composed of premium polyurethane coating cast-in-place in two steps.

The pigmented PU top coat is available in a variety of colours.

SECOND LAYER Of Pu COATING QP 5858

Pu VARNISH 6800

fIRST LAYER Of Pu COATING QP 5858

ASPHALT OR CONCRETE

Pu PRIMER QP 125

Tested according to DIN 18032/2.

Complies with IHF specifications.

Seamless transition.

Ideal multipurpose surface for school and college use.

Accepts heavy loads.

Available in various thickness from 5mm to 14mm.

Environmentally, friendly and fully DIN/ASTM tested.

Excellent ball bounce, ball roll and force reduction.

Advanced Polymer Technology (APT) has prepared this installation guide to aid in

the construction of the full pour indoor gymnasium flooring system. Any references

to consumptions are approximate due to variations in site conditions and application

techniques. Before starting any work, the applicator must become familiar with all

product installation procedures.

MIXING OF MATERIALS

Indoor gym floor products do not come proportioned. The components must be mixed in

the appropriate mixing ratio prior to installation or with an in-line constant two component

mixer. If the material is proportioned by weight or volume, the material should be

mixed with a jiffy paddle at low speed (400 - 600 rpm). Take care not to introduce air

into the product. After mixing, material should be consistent in color. The mixing ratio

for each product by weight and volume is listed below.

Mixing ratioby weight (A:B)

Mixing ratioby Volume (A:B)

Wear Coat 1.58:1 1.37:1

Top Coat 5:1 3.9:1

Line Paint 5:1 5.1:1

POT LIFE

The pot life is set at a temperature of 68°F. Pot life will vary with temperature.

Pot life

Wear Coat 35 minutes

Top Coat 1 hour

Line Paint 1 hour

APPLICATION GUIDE

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

SURFACE PREPARATION

determined by taping a 1 yd2 (1 m2) clear piece of plastic over the substrate with duct

tape. Be sure that all of the edges of the plastic are sealed with the duct tape. Leave

the plastic approximately 30 minutes and check for condensation under the plastic.

If water appears, repeat the test every 30 minutes until the plastic remains dry.

With application over existing concrete, use of mechanical methods such as shot blasting,

sandblasting, or hydroblasting are recommended to produce a clean and lightly

textured surface. When hydroblasting, allow 24 hours for substrate to dry completely.

All concrete substrates should then be primed. Profile textures will affect material

consumptions. Prior to applying each layer of the system, make sure the previous layer

is clean and dry.

PRIMER COATINGS

To the properly prepared concrete, liberally spread the primer using high quality rollers

or sprayers, allowing the material to saturate into the substrate. Force the material

into the pores and any hairline cracks while removing the excess to an unprimed area

and repeat the procedure. Allow the primer to cure before continuing, typically 1 - 2 hours.

Application rate is approximately 0.15-0.20 kg/m2 (0.014-0.019 kg/ft2 - 200-270 ft2/gal).

FIRST LAYER

After the primer and any detail applications have cured to tack-free, but no longer than

24 hours, apply the mixed WEAR COAT evenly for a 4.75mm lift. Apply two 4.75mm

layers. They need to be poured within 24 hours of each other.

APPLICATION GUIDE

SECOND LAYER

TOP COAT should be applied with an airless spray machine. Air and ground tempera-

ture should be at least 10°C (50°F) and rising. The consumption rate is 0.15-0.20 kg/m2

(0.014-0.019 kg/ft2 - 255-340 ft2/gal). Top Coat can also be applied using a quality 3/8”

nap roller leaving less than a 1” gap between the previous pass. Backroll using

a 1” or greater nap roller to even out the coating and fill in the 1” gap by gently rolling

in the gap without overlapping the previous pass. To avoid differences in gloss, do not

disturb the coating after backrolling until final cure is reached.

FINAL LAYER

LINE PAINT should be applied with a brush or roller within 24 hours of applying the

topcoat. Air and ground temperature should be at least 10°C (50°F) and rising. The

consumption rate for a line width of 5 cm (2 in) is 60-80 g/m2 (6-8 g/ft2 - 198-265 ft2/gal).

COVERAGES

LIMITATIONS

Minimum application and curing temperature 40°F.

Maximum substrate temperature 120°F.

Minimum cure time of concrete is 28 days.

Substrate temperature must be a minimum of 4° above the dew point.

140 141

LAYKOLD® CCCITF CERTIFIED ACRYLIC COLOR COAT SYSTEM

Laid on either an asphalt or concrete base, Laykold® is more than just a

paint – it is a complete system. Laykold® ColorCoatConcentrate is a durable, fade

& wear-resistent multi-layered acrylic surfacing system especially designed for

tennis, that can be customized to the owner´s desired court pace. Laykold® CCC is

available in a wide array of beautiful glare-free colors.

LAYKOLD® CCC

SECOND LAYER Of LAYKOLD® CCC + SILICA SAND

TOP LAYER Of LAYKOLD® CCC + wHITE LINE PAINT

fIRST LAYER Of LAYKOLD® CCC + SILICA SAND

ASPHALT OR CONCRETE

LAYKOLD® CONCRETE PRIMER

Custom-fit technology.

Tailored to the desired pace.

ITF classified category 3 (medium pace).

Secure superior quality reputation since 75 years.

Versatile application spectrum.

ITF CERTIFIED ACRYLIC COLOR COAT SYSTEM

APPLICATION GUIDEAdvanced Polymer Technology (APT) has prepared this installation guide to aid in the

application of the Laykold® ColorCoat surfacing system. Any references to consumptions

are approximate due to variations in site conditions and application techniques. Before

starting any work, the applicator should thoroughly review this installation guide and

all system component technical data sheets.

MIXING OF MATERIALS

Laykold® ColorCoat products are supplied in concentrated form. Each component must

be mixed appropriately prior to installation. Mixing can be performed in a low speed

mixing tank or in clean 55-gallon drum using a 10 mm (minimum) heavy-duty drill (1000 W

minimum) fitted with a stainless steel mixing blade/shaft (shaft 10 x 900 mm long;

blade 200 x 100 mm). Materials should be mixed at a low speed (400 - 600 rpm) taking

care not to introduce air into the product. Mix until material is consistent in color and

texture. The mixing ratio for each product is listed below:

Laykold® ColorCoatComponent

DilutionMaterial to water

Silica SandRequirements

mesh size/#'s per gallon ofconcentrated material

Laykold® EpoxyConcrete Primer

None See Technical Data Sheet

Laykold® Deep Patch None See Technical Data Sheet

Laykold® AcrylicResurfacer*

2 parts to 1 part0,1-0,3mm / 11 - 17 kg

per 10 L.

Laykold® ColorCoatConcentrate - Texture Mix

1part to 0.8 parts0,1-0,2mm / 4,5 – 8 kg

per 10 L.

Laykold® ColorCoatConcentrate - Finish Mix

1part to 0.9 parts Do not add sand

Laykold® NuSURF or Laykold® Asphalt Resurfacer may be substituted in lieu of

Acrylic Resurfacer, as specified. See individual technical data sheets for mixing details.

Tel +49 531 2317 280Fax +49 531 2317 2823

America

Tel +1 724 452 1330Fax +1 724 452 1703

Australia

Tel +61 3 8792 8000Fax +61 3 8792 8001

Tel +852 2882 3054Fax +852 2882 3825

APPLICATION GUIDEPOT LIFE

The pot life is set at a temperature of 20°C. Pot life will vary with temperature.

Laykold® ColorCoatComponent

Pot life

Laykold® Epoxy ConcretePrimer 35 minutes

All other ColorCoat components are water-based acrylics. Excess material may be

resealed and stored in a cool dry environment for future use. Shelf life is approximately

6 months.

SURFACE PREPARATION

Once the surface has been thoroughly cleaned and is free of all loose material, dirt, or

dust, the court should be flooded and allowed to drain a minimum of 30 minutes and a

maximum of 1 hour. Any area that holds water (birdbaths) in a depth greater than 1.5 mm

shall be outlined and patched.

Surface Leveling: Birdbaths shall be leveled using Laykold® Deep Patch. Prime area to

be patched with a 50/50 mixture of Deep Patch and water. Primer shall be brushed into

place and allowed to dry prior to patching. Patch mix shall consist of Laykold® Deep

Patch, 0,1 – 0,3 mm sand and Portland Cement. Mix as per manufacturer directions.

Crack Filling: Cracks shall be cleaned, primed, and filled using Laykold® Acrylic Resur-

facer if cracks are 1,5 mm or less. If greater than 1,5 mm, Laykold® Deep Patch mix

should be used to fill cracks. Refer to Laykold® Deep Patch technical Data sheet for

additional details filling various sized cracks.

determined by taping a 1 m2 clear piece of plastic over the substrate with duct tape. Be

sure that all of the edges of the plastic are sealed with the duct tape. Leave the plastic

approximately 30 minutes and check for condensation under the plastic. If water appears,

repeat the test every 30 minutes until the plastic remains dry.

Prior to applying each layer of the Laykold® ColorCoat system, make sure the previous

layer is clean and dry.

PRIMER (Concrete Only)

If installing Laykold® ColorCoat over concrete, Laykold® Epoxy Concrete Primer must be

applied as the first layer of the system. Laykold® Epoxy Concrete Primer is mixed by

pouring the “B” component into the “A” component and mixing using a low speed jiffy

mixer (400 to 600 rpm) for 2 minutes. Pour mixture into a second, clean bucket and mix

for an additional minute. Do not incorporate air when mixing. Spread the mixed primer

on the substrate using a high-quality, medium nap roller to achieve a total coverage of

approximately 0.12 kg/m2. The working time for the Primer is approximately 35 minutes

and is reduced in high temperatures. Lightly broadcast 0,1 – 0,4 mm silica sand into

the wet primer at the rate of 0.24 kg/m2 to create a rough texture. Allow 5 to 6 hours

drying time before proceeding.

RESURFACER (1-2 coats as needed)

Apply one coat of Laykold® Acrylic Resurfacer. Batch mix shall consist of 260 kg of

Laykold® Acrylic Resurfacer, 115 kg of potable water, and 270-320 kg of clean, bagged

silica sand (0,1 – 0,3mm). The application rate shall be 0.29-0.40 kg/m2 of undiluted

Laykold® Acrylic Resurfacer per coat.

NOTE: If the asphalt is very porous, an optional 2nd application of Laykold® Acrylic

Resurfacer may be applied. Each layer should be completely dry before applying subse-

quent layers.

TEXTURED COLOR COATS (2 coats)

Apply two coats of Laykold® ColorCoat Concentrate textured mixture. Batch mix shall

consist of 260 kg of ColorCoat Concentrate, 170 kg of potable water, and 204 kg of

clean, bagged silica sand (0,1 – 0,2 mm). The application rate shall be 0.23-0.29 kg/

m2 of undiluted ColorCoat Concentrate per coat. Each layer should be completely dry

before applying subsequent layers.

FINISH COLOR COAT (1 coat)

Apply one coat of Laykold® ColorCoat Concentrate finish mixture. Batch mix shall consist

of 260 kg of ColorCoat Concentrate, 190 kg of potable water. The application rate shall

be 0.17-0.23 kg/m2 of undiluted ColorCoat Concentrate per coat. Each layer should be

completely dry before applying subsequent layers. Allow topcoat to cure a minimum of

24 hours before applying game lines.

146 147

APPLICATION GUIDEGAME LINES (1-2 coats as needed)

Apply one to two coats of Laykold® White Line Paint as needed. Wait a minimum of

24 hours after final Top Coat before applying line paint. All lines are to be applied by

painting between masking tape with a paintbrush or roller according to ITF. specifi-

cations. Prime masked lines with Laykold® ColorCoat Concentrate finish mixture, or

Laykold® Deep Patch mixed two parts clean water to one part Laykold® Deep Patch and

allow to dry. Remove masking tape immediately after lines are dry.

COVERAGES

LIMITATIONS

Minimum cure time for asphalt and concrete substrates is 30 days.

Substrate temperature must be a minimum of 4°C above the dew point.

148 149

LAYKOLD® CUSHION PLUSITF CERTIFIED CUSHION SYSTEM

Laykold® Cushion Plus: surface of the Nasdaq 100 / Ericsson Open since 1984.

Laykold® Cushion Plus is a combination of acrylic based sports surfacing further

upgraded with cushioned UV resistant rubber granules to add resiliency to the

base. Additional enhancement of smaller green rubber particles gives the

smoothest possible finish whilst giving the greatest possible player comfort.

THREE LAYERS Of LAYKOLD® CuSHION POwDER

LAYER Of LAYKOLD® CCC + SILICA SAND

TOP LAYER Of LAYKOLD® CCC + wHITE LINE PAINT

TwO LAYERS Of LAYKOLD® CuSHION GRANuLE

ASPHALT OR CONCRETE

LAYKOLD® CONCRETE PRIMER

ITF classified category 1 (slow pace).

Surface of the Nasdaq 100 / Ericcson Open since 1984.

Greater force reduction, more comfortable playing.

Three available comfort levels: CP, CP Xtreme, CP Supreme.

application of the Laykold® Cushion-Plus surfacing system. Any references to

consumptions are approximate due to variations in site conditions and application

techniques. Before starting any work, the applicator should thoroughly review this

installation guide and all system component technical data sheets.

MIXING OF MATERIALS

Laykold® ColorCoat products are supplied in concentrated form. Each component must

be mixed appropriately prior to installation. Mixing can be performed in a low speed

mixing tank or in clean 55-gallon drum using a 10 mm (minimum) heavy-duty drill (1000 W

minimum) fitted with a stainless steel mixing blade/shaft (shaft 10 x 900 mm long;

blade 200 x 100 mm). Materials should be mixed at a low speed (400 - 600 rpm) taking

care not to introduce air into the product. Mix until material is consistent in color and

texture. The mixing ratio for each product is listed below:

Laykold® Cushion-PlusComponent

Laykold® AcrylicResurfacer*

2 parts to 1 part0,1-0,3mm / 11 - 17 kg

per 10 L.

Cushion-Plus Granule 2 parts to 1 part Do not add sand

Cushion-Plus Powder 2 parts to 1 part Do not add sand

Laykold® ColorCoatConcentrate - Texture Mix

1part to 0.8 parts 0,1-0,2mm / 4,5 – 8 kgper 10 L.