Post on 05-Mar-2018
www.alicongroup.co.in
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.ALICON GROUP
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Alicon group is a global consortium of companies involved in Design, Engineering, Casting, Machiningand Assembly, Painting and Surface Treatment of Aluminum Components.
India Group Sales USD 133 million. One of the largest Aluminum foundry in India , Austria and Slovakia. Joint Venture with Enkei Corporation (Japan) Technical Collaboration with Hekikai Koki (Japan) Core Competence:
• Rapid Prototyping • Designing (CAD/CAM/CAE/Simulation)• In house Tool Manufacturing• Die Casting (Sand Casting/GDC/LPDC)• Testing• Machining, Assembly & Painting.
Casting for Automotive, Aerospace, Defense, Locomotive,Medical, Energy and Agricultural segments.
DUNS: 650653579
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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ESTABLISHMENT
ALICON – 44 years of casting the future in Aluminium. India’s pioneer in LPDC. (2819 Employees)
ILLICHMANN – 83 years of proven global track record in Aluminium Castings. (182 Employees)
MANPOWERTotal – 3001 EmployeesDesign & Development Team – 153 Engineers
FACILITIES
10 Manufacturing Plants (1 International)
Technology centre
2 Globally competent Tool rooms (1 International)
Quality & Testing Laboratories
Full Fledged Machine Shop (including sub-assembly facility)
CASTING PROCESSES
GDC (Stationary, Tilting & Durville) (0.027 Kg – 42 Kg)
LPDC (Conventional & Pie System) (0.14 Kg – 49.9 Kg)
Sand Casting (0.16 Kg – 300 Kg)
Products Manufactured for AUTO SECTOR:
Crankcase Intake Manifold Cylinder Heads Bridge Fork Top Brackets (Transmission & Engine Mounting) CAC Tank Oil Sump CAM Box Swing Arm
ALICON GROUP
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
4
VISION:Become the globally preferred supplier for Light Alloy Casting Solutions.
MISSION: Grow the employees, associates and suppliers. Ensure total customer satisfaction. Increase shareholder value.
VALUES: Quality, Integrity and Respect. Encourage Entrepreneurship. Ownership and Accountability. Commitment to the Environment and Community.
THE CORPORATE PLEDGE
We amalgamate the best of European engineering, Japanese Quality andIndian Ingenuity to produce exceptional and innovative aluminum castingproducts.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
5
SALES DISTRIBUTION
LPDC - 63%USD 88.8 million
GDC - 36%USD 50.8 million
Sand Casting – 1%USD 1.4 million
DOMESTIC 81%
GLOBAL vs DOMESTIC SALESPROCESS WISE SALES* Enkei wheel division formulated as a separate company from April 2010
onwards.
# Estimated sales at USD 150 million for FY 2013-14 (Apr – Mar).
GLOBAL19%
57
72 75 78
107*
129133
8
25 22
34
0
20
40
60
80
100
120
140
2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Foundry
Wheel
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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STRATEGIZING – AUTO & BEYOND
DIVERSIFYINGDE-RISKINGSEIZING OPPORTUNITIES
The 3 words that sum up the core of our well planned holistic businessstrategyA diversified yet focused strategy tapping customers across several sectors iswhat we look forward to. A strategy giving us the recognition of a brighterfuture, a future that looks beyond business.
What we build today is what we carry into the future...
Zero PPM consistently for over 15 months
100% Customer Satisfaction – DELIVERY
& QUALITY
• Strategic approach for significant presence inAgriculture, Energy, Medical &Healthcare, Defense, Infrastructure, Locomotive, Aerospace & Nuclear.
• Wider Non-auto customer base access through acquisition ofIllichmann Castalloy - Europe.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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TWO WHEELER OEM FOUR WHEELER OEM TIER 1 & NON AUTO
ALICON GROUP CUSTOMERS
AND MANY MORE….
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
Atlas Castalloy Ltd (1969) Alicon Castalloy Ltd, Pune (1995) Silicon Meadows Design Ltd.(1996) Alicon Castalloy Ltd, Binola (2006) Silicon Meadows Engineering Services Ltd. (2009)
EUROPE
INDIA
• Illichmann Castalloy GmbH, Austria• Illichmann Castalloy s.r.o. Slovakia
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GLOBAL PRESENCE
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
PROPOSED
Alicon Castalloy Limited,Pantnagar - Uttaranchal.
Atlas Castalloy Limited, Chinchwad, Pune(1969) (18.64°, 73.79°)
Alicon Castalloy Limited, Shikrapur,Pune.(1995) (18.69°, 74.11°)
Silicon Meadows Design Limited,Chinchwad, Pune (1996) (18.64°, 73.79°)
Silicon Meadows Engineering ServicesLimited, Viman Nagar, Pune. (2009) (18.57°, 73.91° )
Alicon Castalloy Limited, Binola, (outskirts of Delhi) Haryana. (2006) (28.34°, 76.86°)
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PRESENCE in INDIA
ALICON GROUP PROFILE
1969 - Atlas Automotives Limited established in Chinchwad with Technicalcollaboration with Carl Smith – Germany for Low Pressure Die CastingTechnology transfer. First in India.
1992 - Pegasus Castalloy Limited established at Shikrapur Pune.
1995 - Pegasus Castalloy Limited and Enkei Corporation Japan join handstogether for operations in India and bring Alloy Wheel Technology to India.Pegasus Castalloys Limited changed to Enkei Castalloy Limited.
1996 - Silicon Meadows Design Limited set up for support in Tool Designand manufacturing.
2006 - New plant set up in Binola (Haryana – outskirts of Delhi) to cater tothe additional capacity demand in Auto sector.
2009 - Demerger of Enkei Castalloy Limited into Alicon Castalloy Limited forall types of Auto/ Non auto Business and Enkei Wheels India Limited forAlloy Wheels Manufacturing.
2009 - Silicon Meadows Engineering Services established to cater toengineering and design needs of Alicon Group & external clients.
2010 – Illichmann Castalloy merger with the Alicon Group.
2011 – TS16949, ISO 9001, ISO 14001 & OHSAS 18001 certified.In-house R&D Unit recognized by the Department of Scientific andIndustrial Research, Ministry of Science & Technology, Government of India.
PROPOSED
Alicon Castalloy Limited,Bhiwadi - Rajasthan.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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Zarnovica / SLOVAKIA
GDC & LPDC
Vienna (Wien) / AUSTRIA
Marketing & Logistics Centre
ILLICHMANN FACILITY - AUSTRIA & SLOVAKIA
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
83 years of proven track record.
Magma & Pro-Cast Soft CastingSimulation.
Specialty in Handling LowVolume
Intricate Castings.
44 years of proven track recordfor cost competitiveness learning's
from Indian Market.
One of the Largest Foundry in India whichoffers frugal engineering solutions
Pioneer Users of Pro-Cast and Magma inIndia.
Capabilities of Handling both low and HighVolume.
Value Added services likemachining, painting and surface treatment.
To serve the customer with lowand high volume parts from Europeand India locations.
De-risking customers fromcurrency fluctuation.
Providing the better options byusing strengths & ability of boththe organization.
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ILLICHMANN INTEGRATION WITH ALICON GROUP
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
SILICON MEADOWS ENGINEERING, PUNE, INDIA.
SILICON MEADOWS DESIGN CENTER, PUNE, INDIA.
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ILLICHMANN DESIGN CENTER,AUSTRIA
ENGINEERING & DESIGN CENTRES – INDIA & EUROPE
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
ALICON CASTALLOY LIMITED BINOLA, DELHI, INDIA
ATLAS CASTALLOY LIMITEDCHINCHWAD, PUNE, INDIA
ALICON CASTALLOY LIMITEDSHIKRAPUR, PUNE, INDIA
ILLICHMANN CASTALLOY, GMBH & S.R.O
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PRODUCTION FACILITIES – INDIA & EUROPE
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
CORE SHOP FACILITY TILT GDC DIE CASTING FACILITY CELL – CASTING & MACHINING (ONE PIECE FLOW)
CORE SHOP FACILITY TILT GDC DIE CASTING FACILITY LPDC DIE CASTING FACILITY
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RAPID PROTOTYPING FACILITY
SAND CASTING FACILITY
PLANT FACILITIES – INDIA & EUROPE
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.CYLINDER HEADS – THE ALICON EXPERTISE
Cylinder Heads constitute about 54% of the products manufactured atAlicon. Hence deep expertise developed.
About 72 different types of Cylinder Heads manufactured over the lastfour decades [(4W (10%), non-auto (25%) and 2W (65%)].
Clients ranging from local to international OEMs who have a brandloyalty towards us owing to our immaculate quality.
Certified by International Organizations and awarded by Clients andhence recognized and preferred within the engineering fraternity.
Types of Cylinder Heads Manufactured in LPDC & GDC:
Diesel Cylinder Head for multi-cylinders. Diesel Cylinder Head for single cylinder. Petrol Cylinder Head for multi-cylinders. Petrol & CNG Engine for single cylinder.
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Types of Al alloys used in Cylinder Heads:
AC4B AC4C LM9 LM16 LM25
AlSi7Mg AlSi9Mg AlSi10Mg AlSi11Mg Alsi12Mg
AlSi9Cu3 AlSi12CuMgNi LM9+2%Cu
CYLINDER HEAD, 54%
CRANK CASE, 9%
MANIFOLD, 6%
BRACKETS, 5%
HEAD COVER & BFT, 2%
OTHERS, 11%
NON AUTO, 13%
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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LEADING DOMESTIC FOUR WHEELER OEM
Single Cylinder; DIESEL; Water Cooled. LPDC
LEADING DOMESTIC NON-AUTO OEM
Single Cylinder; DIESEL; Air Cooled. GDC
LEADING GLOBAL TWO WHEELER OEM
Single Cylinder; PETROL; Water Cooled. LPDC
LEADING DOMESTIC NON-AUTO OEM
Single Cylinder; DIESEL; Air Cooled. LPDC
LEADING DOMESTIC FOUR WHEELER OEM
Single Cylinder; DIESEL; Water Cooled. LPDC
LEADING GLOBAL TRUCK OEM
Single Cylinder (x8); DIESEL; Air Cooled. LPDC
LEADING DOMESTIC FOUR WHEELER OEM
Four Cylinder; PETROL; Water Cooled. GDC
LEADING DOMESTIC FOUR WHEELER OEM
Two Cylinder; DIESEL; Water Cooled. LPDC
PRODUCT GALLERY – CYLINDER HEADS
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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AIR INTAKE PASSAGE A
AIR FLOW JOINT COMP
JOINT INTERCOOLER INLETJOINT INTERCOOLER OUTLET
AIR INTAKE PASSAGE B
INTAKE MANIFOLD
Single source supplier for 6 components for a new 1.6Ldiesel engine for Internationally renowned OEM andparts exported to the UK.
PRODUCT GALLERY – 4W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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Innovative Eco-friendly thin wall casting. Wall thickness is min 3.5 +_0.5mm.
DROSSELKLAPPENSTUTZEN, R5 TFSI
DAMPER FLAP CONNECTOR
TTRS
A3RS
EGR values under development.
PRODUCT GALLERY – 4W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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INTAKE MANIFOLD
INTAKE MANIFOLD
MANIFOLD
INTAKE MANIFOLD
PRODUCT GALLERY – 4W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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W201 INTAKE MANIFOLD
INTAKE MANIFOLDINTEGRATED MANIFOLD – NANO
INTAKE MANIFOLD – 3L
PRODUCT GALLERY – 4W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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TRANSMISSION CASTING LH & RH
PRODUCT GALLERY – 4W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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TOTA
L V
OLU
MES
FY 10 - 11 FY 11 - 12 FY 12 - 13
YOY Growth
6%
YOY Growth
35%
• Alicon Business share in the Indian Two wheeler segment is about 36%.
• Every 3rd Cylinder Head in the 2 wheeler segment on Indian roads is an Alicon Group product.
• Won several accolades from Customers in Capacity Enhancement, QualityImprovement, Design & Development and Delivery.
PRODUCT GALLERY – 2W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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CYLINDER HEAD BRIDGE FORK TOP
HEAD LAMP COVER
BRIDGE FORK TOP
PRODUCT GALLERY – 2W
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Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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FRONT WHEEL HUB REAR WHEEL HUB
FRONT FORK ARM
SWING REAR ARM
PRODUCT GALLERY – 2W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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CARRIER FOOT REST
SWING ARM WHEEL HUB
CYLINDER HEAD COVER
CYLINDER HEAD
PRODUCT GALLERY – 2W
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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PRODUCT GALLERY – TRUCKS
HOUSING FLYWHEEL
CONNECTION WATER INLET
HOUSING OUTER CASE 6 CYLINDER (N6)
CAC TANK (MODULE -1)
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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UN DISCLOSED MODELUNDER DEVELOPMENT.
UN DISCLOSED MODEL UNDER DEVELOPMENT.
INTAKE MANIFOLD
COVER VALVE - ROCKER ARM COVER
CYLINDER HEAD 115E
PRODUCT GALLERY – TRUCKS
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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CYLINDER HEAD
OIL SUMPFLYWHEEEL HOUSING
ASSEMBLY THERMOSTAT BODY ( 3.0 L )
THERMOSTAT COVER (5.0 L)
WATER DISTRIBUTION RAIL( 5.0 L )
PRODUCT GALLERY – TRUCKS
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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PRODUCT GALLERY – AGRICULTURE
PIPE
INSPECTION COVER
VALVE COVER
CLUTCH COVER FRONTBEARING HOUSING
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
SKI AND SEA DOOS
AERO ENGINES
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• A total of 10 components being supplied including Cylinder Heads & Housing Halves.
• Housing halves left / right 3500 units / year.• Cylinder Heads left / right 6500 units / year.
HOUSING
COVER
CYLINDER HEAD
CYLINDER HEAD
HOUSING VALVES
PRODUCT GALLERY – AERO & MARINE
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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PRODUCT GALLERY - RAILWAY
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Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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MACHINED CT FLANGE MACHINED FAST EARTHING SWITCH ENCLOSURE
FAST EARTHING SWITCH BEHIND HOUSING
HOLDER CONTACT SPHERETOGGLE LEVER T155/3 MECHANISM
PRODUCT GALLERY – ENERGY
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
33
PRODUCT GALLERY – NON-AUTO
PULLEY FOR AERIAL TRAMS & ROPEWAYS
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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HOUSING
DOORLOCK
VALVE HOUSING CONSOLE
PRODUCT GALLERY – NON-AUTO
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
35
HOUSING
HOUSING
PRODUCT GALLERY – NON-AUTO
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
Vaccum pump components for Automotive sector Quantity : 5,000 pieces per annum Process : Gravity Die Casting
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PRODUCT GALLERY – NON-AUTO
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Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
37
PRODUCT GALLERY – NON-AUTO
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
38
INTAKE MANIFOLD
PRODUCT GALLERY
FA II HOUSING
DB HOUSING
BATTLE TANK VENTILATOR
OIL SUMP
CAM BOX
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
RAPID PROTOTYPING (OBJET AND LOM METHOD)PROTOTYPES BASED ON RESINMAX. SIZE 320 X 320 X 200 MMPRESENTATION- AND FUNCTIONAL MODELS
MODEL CONSTRUCTION – RAPID PROTOTYPING – CASTED PRODUCT
THIN WALL CASTING 1.8MM
CAD SYSTEM PRO-ENGINEER WILDFIRE 2INTERFACE FOR STEP IGES VDA AND OTHERS
TOOL DESIGN MAGMA CASTING SIMULATION
TECHNOLOGIES
• Gravity die casting
• Sand casting
• Low pressure die casting
• Rapid prototyping
• X ray Inspection
• CAD – Pro Engineer
• Magma casting
• Solidification
ALLOYS APPLIED
• Al Si 7 MgAl Si 9 Mg
• Al Si 10 Mg
• Al Si 12
• Al Si 12 Cu Ni Mg
• Al Si 8 Cu 3
• Al Si 6 Cu 4
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TECHNOLOGY AND METHODS AT ILLICHMANN
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Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
40
SAND CASTING - EUROPE
MOTOR CARRIER
CRANK SHAFT
CYLINDER HEAD COVER
CYLINDER HEADS
CYLINDER HEADS
GEAR HOUSING
GEAR HOUSING
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
41
DESIGN & ENGINEERING CAPABILITIES
TOOLING SOLUTIONS
CAE CADREVERSE
ENGINEERINGTECHNICAL
PUBLICATIONS
CAD
CAE
CAM
PDM
TOOLING NEW PRODUCT DEVELOPMENT
COMPUTER AIDED ENGINEERING
COMPUTER AIDED DESIGN
REVERSE ENGINEERING
TECHNICAL PUBLICATIONS
83 26 9 28 5 2
We have a highly qualified and experienced R&D Team of 153 Engineers within the following disciplines:
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
42
PHYSICAL COMPONENT BEING SCANNED GEOMETRY | COUNTOUR | COORDINATE MEASUREMENT
2D DRAWINGS & 3D MODEL OF THE PART AS OUTPUT
ENGINEERING CAPABILITIES – REVERSE ENGINEERING
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
43
DURO DZ HEAD LIGHT & SPEEDO CASE COVER.
MOJO HEAD LIGHT AND SPEEDO CASE COVER ASSEMBLY. SPEEDOMETER
REAR GRAB RAILFUEL TANK
CHAIN COVER
SEAT COVER REAR MUD GUARD
CAD models obtained from Reverse Engineering.CAD comparison using white light scanning .
Finite Element Analysis carried out for Headlight and Speedo Case Assembly.
BEYOND MANUFACTURING – REVERSE ENGINEERING & FEA (CAE)
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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TEMPERATURE
FRACTION SOLID
FILL TRACER
TENSILE STRESSES
ENGINEERING CAPABILITIES – CASTING SIMULATIONS (MAGMA)
SOLIDIFICATION
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
45
TOOL ROOM FACILITIES - INDIA
Presently manufacturing 20 tools per month.
Equipped with State of Art Machines
• CNC- MAKINO, MICRON, HARTFORD
• VMC
• EDM
Quality Assurance Equipments:-
• CMM
• FARO ARM
Additional Machinery for 2013-14
• 5th Axis VMC from DMG.
• CNC Wire EDM and Wire Cut Machine.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.CORE MAKING CAPABILITIES
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Dedicated Core making workshop. Core making by the following 3 process:
• Shell Core Moulding• Hot Box Moulding• Cold Box Moulding.
Capable of making complex cores for intricate castings.
GRADEAFS No. -ASTM
(BSS)HOT TENSILE STRENGTH –
PSI (Kg/cm2)
LOSS ON IGNITION
( % )
SCRATCH HARDNESS
A67 – 74
(77 – 82)142.33 - 206.23
(10 – 14.5)2.0 – 2.6 65 – 80
B55-60
(63 - 68)213.34-256.01
(15.0-18.0) 2.0 – 2.6 65 – 80
C55 – 60
(62 – 67)401.09 – 500.66(28.20 - 35.20) 2.8 – 3.5 75 – 90
D70 – 75
(77 – 82)192.01 – 234.68(13.50 – 16.50) 2.3 – 3.0 65 – 80
KS 47 55 - 60156.45 - 213.34(11.00 – 15.00 )
2.0 – 2.5 65 - 80
65/24D 70-75 15 - 20 3.0 to 3.5 80 - 95
SPECIFICATION FOR CORE SAND
DIFFERENT CORE COLOURS
CORE SET
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Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
47
CORE MAKING CAPABILITIES
SAND MIXER MACHINES COLD BOX CORE
COLD BOX - TYPE NOVA(1) Silica Sand VFS 45~50(2) Core Strength 85(3) MK 0.303(4) Silica Sand PH 7.2(5) Resin less than 1%
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
CORE MAKING METAL MELTING CASTING KNOCKING
BAND SAW
HEAT TREATMENT
FETTLINGLEAK TESTINGINSPECTIONPACKAGING
CUSTOMER DEDICATION – ONE PIECE FLOW - DURVILLE SYSTEM (GDC)
PIONEERS OF THE UNIQUE Durville (DRC) SYSTEM IN GDC
• Dedicated work space for a product.
• Core making, Metal Preparation, Die casting, Mechanical Decoring, Heat treatment, Sand Blockage
Inspection, Washing, Leak Testing, Final Inspection, Packaging and Dispatch in a confined area.
• Speedy manufacturing and enhanced customer satisfaction.
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2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
49
PIONEERS OF THE UNIQUE PIE SYSTEM IN LPDC
Completely enclosed system. Pressurized furnace.
No exposure to atmosphere (negligible moisturecontamination).
No metal transfer from melting to holding.
Advanced technology with latest feature fortemperature control, pressure control and metal qualityround the clock.
High Productivity, low rejection and processrepeatability achieved via this process.
Low Maintenance required.
INNOVATIONS - PIE SYSTEM (LPDC)
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
50
MANUFACTURING FACILITIES – ONE PIECE FLOW
Our plants are well organized with a quick feedback through one piece flow which enables us to detect defects at an early stage during WIP and consequently give a rapid feedback to the casting operators which helps us reduce rejections.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
512012
MACHINERY & EQUIPMENTS - EUROPE
4 HIGH-END LPDC MACHINES FOR QUALITY CASTINGS IN EUROPE.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
T4 Solutionizing.
T5 Precipitation Hardening
T6 Solutionizing & Precipitation Hardening
T7 Solutionizing & Precipitation Hardening with air quenching
TB7 Solutionizing, precipitation hardening & Stabilizing
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HEAT TREATMENT
TYPE CAPACITY
CONTINUOUS 250, 350, 400. (in kg/hr)
DROP QUENCH 600, 800, 1000 (in kg/batch)
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
MAZAK HMC
STATE OF ART MACHINERY
HASS HMC
DOOSAN DNM 650
MAKINO VMC• Quick pallet changer• Zero loading / unloading time
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4 axis horizontal high speed machining centers with manual loading (VMC, HMC & Turn Mill).
Washing (pre machining specifications < 2.0 mg). Leak testing; dry and dip type (1 to 2 cavities) and
Bench flow testing. Helium Leak Testing. CMM, Auto-gauging and Gage inspection, opening
detection holes (Fakir plate).
2013 Together We Make It Happenwww.alicongroup.co.in
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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QUALITY TESTING LABORATORY
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
LEAK TESTING MACHINEINSERT FITMENT MACHINE BENCH FLOW TESTING
TESTING FACILITIES
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2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
HOT TENSILE TESTING SIEVE SHAKER SCRATCH HARDNESS TESTER
CORE GAS DETERMINATION BENDING STRENGTH TESTING SALT SPRAY TESTING
TESTING EQUIPMENTS
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2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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The scan data is aligned to the CAD model by best fit alignment to find least error.
LASER SCANNING - COMPARISON CAD VS REALITY
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.SCANNING OF CASTING DEFECTS
XYLON X RAY EQUIPMENT
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OPERATIONAL SOURCE: 150 – 250 kVDEPTH :100 – 150 mm
Y.TU 160-D06 with Diaphragm
Specimen XRD 0820
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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ZOLLER TOOL PRESETER
Tool Setter to measure cutting tool accuracy.
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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TESTING SYSTEMS
FARO ARM – CMM INSPECTION
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
SAFETY & ENVIRONMENT PRACTICE OF LDD CREATING DECISIVE LEADERS 5S METHODOLOGY
5S METHODOLOGY EMPLOYEE ENGAGEMENT NURTURING TEAMS SINCERITY & INTEGRITY
EMPOWERMENT INNOVATION & CUSTOMER DELIGHT GREETING & HIGH SPIRIT
PERSEVERANCE IN CASE OF FAILURE VISION & BENCHMARKING FOLLOW ALICON VECTOR
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BEP ManagementKaizen Break-Even Point
Improve Value Added Ratio * Reduce Fixed Cost * Increase Productivity
MIND SOULBODY HEART
Together, We Make It Happen
ALICON VECTOR
• One Path, One Goal• Holistic Member Engagement• We Measure what we Value• We live the Alicon DNA
ALICON STRENGTH – OUR EMPLOYEES
KAIZEN TRAINING YOGA SESSIONS
FAMILY GATHERINGSTECHNICAL TRAINING
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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Alicon practices several green initiatives which includes maintaining green areas with treated effluent water and enhancing green cover around our premises.
ENVIRONMENT FRIENDLY FOUNDRY
0
200
400
600
800
1000
2009-10 2010-11 2011-12 2012-13
TREE PLANTATION DRIVE
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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Largest footprint in India & having presence inIndia, Europe & USA.
Provide value added solution throughknowledge sharing between group companies.
Design Engineering Casting of Aluminum Component Value Added services like machining, paintingand surface treatment.
One of the biggest foundry infrastructure in India. Ability to handle both low & high volumes. Total solution for Aluminium castings under one roof.
CORE BUSINESS
STRENGTH
FOOT PRINTS
COMMITMENT
Alicon Group is a single point contact for all engineering solutions.
ALICON GROUP CONCEPTS
It is easy to grow but difficult to sustain but at Alicon we have been
growing at a rapid pace and yet emerging as the No. 1 supplier choice.
QUALITY :Zero PPM
Full TraceabilityZero Warranty ClaimsProject Management
2013 Together We Make It Happenwww.alicongroup.co.in
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TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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Alicon group focuses on producing exceptional and innovative aluminum castings. To consistently achieve this, wehave strategically integrated our PQCDDME with international technology, strong customer support & employeedevelopment plans.
Alicon group believes thatit’s core strength is in itspeople and continues toinvest in the developmentof its human capital.
Alicon group is committedto strong customersupport & takesadvantage of time zonesto provide 24x7 supportto its global clientele.
Strong In-house Design &Tool Room facilities &Technical JV with worldleaders.
Focus on Productivity,Quality, Cost, Delivery,Development, Morale &Environment (PQCDDME)with full focus oncontinuous improvement.
STRATEGIC INTEGRATION TECHNOLOGY
STRONG CUSTOMER SUPPORT
EMPLOYEE DEVELOPMENT
WHY ALICON GROUP
2013 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
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ALICON CASTALLOY LIMITED І Gat No. 1426, Shikrapur, Tal. Shirur, District Pune – 412208. Maharashtra, INDIA. (18.69°, 74.11°)
Tel : +91 (0) 2137 677100 І Fax : +91 (0) 2137 677130
CONTACT US
India Contact :
MR. SHEKHAR DRAVID |VP - Business Development | EMAIL : shekhar.dravid@alicongroup.co.in | PHONE : +91 98607 94387
www.alicongroup.co.in
MR. RAJEEV SIKANDGroup CEO EMAIL : rajeev.sikand@alicongroup.co.in
PHONE : +91 98905 60099