Saturday, April 15, 2023

Borusan MannesmannTurkey's leading steel pipe manufacturer

Borusan Mannesmann is Turkey's leading steel pipe manufacturer..

Borusan Mannesmann, provides high quality products to use securely in every aspect of life. It holds a wide range of products; such as gas pipes, water pipes, general purpose pipes, OCTG pipes.

OCTG - Casing and Tubing

Production Range• API 5CT - TUBING• API 5CT- CASING

Scope and Field of ApplicationOil well drilling

Production StandardsAPI 5CT, PSL 2

NDT StandardsU/S (ASTM E 213 Level 3)

Material QualityH 40 J 55

OCTG - Casing and Tubing

Technical Specifications

- Tight tolerances- Consistent Roundness- Consistent Straightness- Weldable- Reliable High Steel Quality- Lengths between 21' and 60 '- Threadable- Plain End-Square Cut or Bevelled- Mill's Protective Coating (Black Varnish)

Water Well Casing Pipes

Production Range• Product Options: Weight per Foo

Technical Specifications- ASTM A 589 Type II Production Standard- Tight Tolerances- Consistent Roundness- Consistent Wall Thicknesses- Consistent Straightness- Weldable- Reliable High Steel Quality- Lengths between 10 ' and 24'- Threadable- Threaded Option up to 6 ''- Hot Dip Galvanised Option up to 6 ''- From Grade A or Grade B Material Quality

ERW Line Pipes

Production Range• ERW Line Pipe Production Matrix

Production Standards & Steel Qualities- Line Pipe- API 5L- EN 10208-2- CSA Z.245.1- Gr A, B, X42, X46, X52, X60, X65, X70- L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB, L 485 MB

Sizes- Length For OD- 114.3-323.9 6.00-18.30 m- 33.4- 88.9 6.00-12.80 m- 21.3-26.7 6.00-10.00 m

ERW Line Pipes

NDT Standards- EN 10208-1 - EN 10208-2 } U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)- API Annex E, Annex K

Heat Treatment- 21.3 mm ≤ OD ≤ 88.9 mm: full body annealed- 114.3mm ≤ OD ≤ 323.9 mm: weld seam annealed

Finishing OperationsPlain End- Square cut or bevelled

ERW Line Pipes

Surface Conditions- Black self colored/uncoated- Mill protective coating (oil, black varnish) on outside surface- Epoxy lining and coating (AWWA C210)-3 Layer PE coating (DIN 30670)

Mill Test CertificatesAcc. To EN 10204 2.1; 2.2; 3.1; 3.2

Quality Certificates

- Quality Assurance System Certificate: ISO 9001 API Spec Q1- Production Approval Certificates: API 5L, API 5CT, TÜV 97/23/EC PEZ, TÜV Rheinland AD 2000 Merkblatt- W0, TÜV Rheinland AD 2000 Merkblatt- W4, Germanischer Lloyd DIN 1626 St 37-0)

ERW Line Pipes

Tests Performed

- Tensile- Flattening- Expanding- Bending- Weld Ductility- Fracture Toughness- PE Peeling- Metallographic Examniation- Chemical Analysis- Hydrostatic Test Non Destructive Inspection: Eddy Current/Magnetic Flux Leakage Ultrasonic (Weld Check)

Spirally Welded Line Pipes

Production RangeIn pdf

SizesOutside Diameter: 508 mm - 3.048 mmWall Thickness: 4.78 mm - 25.4 mmLength: Any desired lengths up to 24.50 m

Production StandardsAPI 5 L / ISO 3183, GOST 20295, EN 10208

Spirally Welded Line Pipes

Coating Standards

Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)

FBE (Fusion Bonded Epoxy) OD Coating : API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213

Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1

Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1

Flow Coat Epox ID Coating: API RP 5L2 Epoxy ID Coating: AWWA C 210

Boiler Tubes

Production RangeIN pdf

Scope and Field of ApplicationBoilers and heat exchangers

Production Standards BS 3059 Part 1 & 2- ASTM A 178- EN 10217-2- EN 10217-3

Material Quality BS 3059, Gr 320, Gr 360- ASTM A 178 Gr A- P 195 GH, P 235 GH, P 265 GH, P 355 N, P 355 NH

Boiler Tubes

Finishing OperationsPlain End-Square cut or bevelled

Tests PerformedVisual and Dimensional Inspection Mechanical Tests:- Tensile Test, Flattening Test, Flaring Test, Expanding Test- Metallographic Examination- Chemical Analysis- Hydrostatic Test

Non Destructive Inspection: In-Line Ultrasonic (weld check)On-Line Eddy Current

Mill Test CertificatesAcc. To EN 10204 2.1; 2.2; 3.1; 3.2

Boiler Tubes

Surface Conditions

Black self colored/uncoated- Surface protective coating (black varnished)

Quality Certificates

PED Certified-Pressure Equipment Directive 97/23/EC Certified BV Marine Approval

Tubes for Pressure Purpose

Production Rangein pdf

Scope and Field of ApplicationLow Pressure liquid transmission.

Production Standards

EN 10217-1- P195TR1, P235TR1,P265TR1, P195TR2, P235TR2, P265TR2

NDT Standards U/S (EN 10246-8 Level U3)- E/C (EN 10246-3 Level E2)

Quality CertificatesADWO, ADW4

Mother Tubes

Production RangeIn pdf

Scope and Field of ApplicationMother Tube for automative industry.

Production StandardsEN 10305-3

NDT Standards- U/S (EN 10246-8 Level U3)-E/C (EN 10246-3 Level E2)

Finishing Operations- Hot Formed or Cold Formed- Plain End Square Cut

Mother Tubes

Tests Performed - Dimensional inspection- Surface inspection- Tensile test- Flattening test- Drift expanding test- Leak tightness test- Non-destructive test- Chemical composition Mill Test CertificatesAcc. To EN 10204 3.1; 2.2

Precision Tubes

Production RangeIn pdf Scope and Field of ApplicationAutomative: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles andpropeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc.Hyraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubesready to use (H9)Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc.Home applience: Vacuum cleaner, vibration damper.Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessories.Others: Heating sysytems, mechanical engineering, textile machinery industries

Precision Tubes

Production Standards Mechanical Tubing: EN 10305-3, BS 6323 Part 5, DIN 2394Cold Drawn Welded Tubes: EN 10305-2, BS 6323 Part 6, DIN 2393 Material Quality Uncoated Steel Strips: E235, E 275, E 355 acc. To EN 10025 (DIN 17100) St 12, St 13, St 14 acc. To DIN 1623- Micro-alloyed steel (S355NC, S420NC, S355MC, S460MC et.)Induction Hardening Steel Alloys: 20 Mn B5, 30Mn B5, others as requested ASTM A 500 Gr A, Gr B, Gr CSendmizir for Hot-Dip Galvanized Strips: EN 10142 ASTM A 526/527

Precision Tubes

Finishing Operations Heat treatment: Stress relieving, annealing, normalizing- Cold drawn hard or soft over mandrel- Sink-drawn- Straightened- Cut-to-length- Induction hardening

Precision Tubes

Tests Performed

The following tests are performed as per standard requirements or arrangement with the customer:- Visual and Dimensional Inspection- Tensile Test- Drift Expanding Test- Flattening Test- Reverse Bending- Flanging Test- Chemical Analysis- Eddy Current Testing- Ultrasonic Testing- Surface Roughness Test Mill Test CertificatesAcc. To EN 10204 3.1; 2.2

Saturday, April 15, 2023

Borusan MannesmannTurkey's leading steel pipe manufacturer

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