Post on 10-Jul-2020
PANTONE 288 CVC DIC F101 BLACK BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632背幅4mm背幅4mm背幅4mm
Includes US and Canadian Models
BF200A·BF225A
英 N HCAHEM331ZY263200X31-ZY2-6320
300.2011.10Printed in China
K2
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The engine exhaust from thisproduct contains chemicals
known to the State of California tocause cancer, birth defects, or
other reproductive harm.
Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’sManual is considered a permanent part of the outboard motor and should remain withthe outboard motor if resold.
The information and specifications included in this publication were in effect at thetime of approval for printing. Honda Motor Co., Ltd. reserves the right, however, todiscontinue or change specifications or design at any time without notice and withoutincurring any obligation whatever. No part of this publication may be reproducedwithout written permission.
2011 Honda Motor Co., Ltd. All Rights Reserved
11/03/17 10:32:30 31ZY2630_001
1
INTRODUCTION
Congratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutboard motors on the market.
We want to help you get the bestresults from your new outboardmotor and to operate it safely. Thismanual contains information on howto do that; please read it carefully.
We suggest you read the warrantypolicy to fully understand itscoverage and your responsibilities ofownership.
When your outboard motor needsscheduled maintenance, keep in mindthat your Honda Marine dealer isspecially trained in servicing Hondaoutboard motors. Your HondaMarine dealer is dedicated to yoursatisfaction and will be pleased toanswer your questions and concerns.As you read this manual you will
find information preceded by a
symbol. That informationis intended to help you avoid damageto your outboard motor, otherproperty, or the environment.
Best Wishes,Honda Motor Co., Ltd.
11/03/17 10:32:36 31ZY2630_002
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2
A FEW WORDS ABOUTSAFETY
INTRODUCTION
Safety Messages
Safety Headings
Safety Labels
Safety Section
Instructions
IMPORTANT SAFETY INFORMATION.
OUTBOARD MOTOR SAFETY.
Your safety and the safety of othersare very important. And using thisoutboard motor safely is an importantresponsibility.
To help you make informeddecisions about safety, we haveprovided operating procedures andother information on labels and inthis manual. This information alertsyou to potential hazards that couldhurt you or others.
Of course, it is not practical orpossible to warn you about all thehazards associated with operating ormaintaining an outboard motor. Youmust use your own good judgment.
You will find important safety information in a variety of forms, including:
This entire book is filled with important safety information please read itcarefully.
preceded by a safety alert symbol and one ofthree signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
such as
on the outboard motor.
such as
how to use this outboard motor correctly and safely.
You WILL be KILLED or SERIOUSLYHURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLYHURT if you don’t follow instructions.
You CAN be HURT if you don’t followinstructions.
11/03/17 10:32:48 31ZY2630_003
3
CONTENTS
...................................OUTBOARD MOTOR SAFETY . 7................IMPORTANT SAFETY INFORMATION . 7
..................................SAFETY LABEL LOCATION . 9
..................................CONTROLS AND FEATURES . 12CONTROL AND FEATURE IDENTIFICATION
..................................................................CODES . 12....COMPONENT AND CONTROL LOCATIONS . 13
..............................................................CONTROLS . 18Side-Mount Type
......................................................Ignition Switch . 18Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 19..........................Gearshift/Throttle Control Lever . 19
.......................................................Fast Idle Lever . 21Panel-Mount Type
......................................................Ignition Switch . 21Emergency Stop Switch Clip and Emergency
.......................................................Stop Switch . 22..........................Gearshift/Throttle Control Lever . 23
.....................................................Fast Idle Button . 24
Top-Mount Type......................................................Ignition Switch . 25
Emergency Stop Switch Clip and Emergency.......................................................Stop Switch . 25
..........................Gearshift/Throttle Control Lever . 26.....................................................Fast Idle Button . 27
Common Controls........................................Power Trim/Tilt Switch . 28
..................................................Power Tilt Switch . 29.............................................Manual Relief Valve . 29
.....................................................Tilt Lock Lever . 29..............................................Engine Cover Latch . 30
................................................................Trim Tab . 30.......................................................INSTRUMENTS . 30
.........................Trim Meter (optional equipment) . 30
.........................Tachometer (optional equipment) . 31.............Digital Tachometer (optional equipment) . 31...........Digital Speedometer (optional equipment) . 31
......................................NMEA Interface Coupler . 32
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4
CONTENTS
...........................................................INDICATORS . 33...................................Alternator (ACG) Indicator . 33
...........................................Malfunction Indicator . 33............................................Oil Pressure Indicator . 34
.................................................Overheat Indicator . 34.....................................Cooling System Indicator . 35
................................................OTHER FEATURES . 35........................................Water Separator Buzzer . 35
...........................................................Rev Limiter . 36...................................................................Anodes . 36
.................................................Fuel Priming Bulb . 36
................................................BEFORE OPERATION . 37.........ARE YOU READY TO GET UNDERWAY? . 37
IS YOUR OUTBOARD MOTOR..................................................READY TO GO? . 37
................................................................OPERATION . 39....................SAFE OPERATING PRECAUTIONS . 39
.......................................BREAK-IN PROCEDURE . 39.......................................................FUEL PRIMING . 40
...............INFREQUENT OR OCCASIONAL USE . 40......................................STARTING THE ENGINE . 41
..................................................Side-Mount Type . 41.................................................Panel-Mount Type . 44
...................................................Top-Mount Type . 46.......................................STOPPING THE ENGINE . 49
................................Emergency Engine Stopping . 49.......................................Normal Engine Stopping . 50
GEARSHIFT AND..............................THROTTLE OPERATION . 51
..................................................Side-Mount Type . 51.................................................Panel-Mount Type . 51
...................................................Top-Mount Type . 51...............................................................STEERING . 53................................................................CRUISING . 53
........................SHALLOW WATER OPERATION . 55...............MOORING, BEACHING, LAUNCHING . 56
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5
CONTENTS
..............SERVICING YOUR OUTBOARD MOTOR . 58...........THE IMPORTANCE OF MAINTENANCE . 58
.....................................MAINTENANCE SAFETY . 59...................TOOL KIT and OWNER’S MANUAL . 60
...............................MAINTENANCE SCHEDULE . 61....................................TRIM TAB ADJUSTMENT . 63....................................MANUAL RELIEF VALVE . 64
ENGINE COVER REMOVAL AND..................................................INSTALLATION . 64
............................................Engine Oil Level Check . 65....................................................Engine Oil Change . 65
.......................................................Oil Filter Change . 66..................................Engine Oil Recommendations . 68
.....................................................Lubrication Points . 69
....................................................Spark Plug Service . 70.............................................................REFUELING . 73
...............................FUEL RECOMMENDATIONS . 74...................Fuel Filter Inspection and Replacement . 75...................Water Separator Inspection and Service . 77
..................................................Anode Replacement . 79..............................................Propeller Replacement . 80.............................................Inspect After Operating . 81
....................................CLEANING AND FLUSHING . 82..............................................Cleaning and Flushing . 82
....................................................................STORAGE . 84........................................................................Fuel . 84
.............................................................Engine Oil . 86................HOISTING THE OUTBOARD MOTOR . 87
...................................STORAGE PRECAUTIONS . 87...............................REMOVAL FROM STORAGE . 88
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6
CONTENTS
........................................................TRANSPORTING . 89WITH OUTBOARD MOTOR
......................................INSTALLED ON BOAT . 89WITH OUTBOARD MOTOR
..................................REMOVED FROM BOAT . 89
....TAKING CARE OF UNEXPECTED PROBLEMS . 90..................................ENGINE WILL NOT START . 90
HARD STARTING OR STALLS AFTER...........................................................STARTING . 93
...........................................ENGINE OVERHEATS . 94.......................................................................FUSES . 95
..........................Electric Starter Will Not Operate . 95.......................................Battery Will Not Charge . 95
.................................................Fuse Replacement . 95OIL PRESSURE INDICATOR GOES OFF AND
............................ENGINE SPEED IS LIMITED . 98OVERHEAT INDICATOR COMES ON AND
............................ENGINE SPEED IS LIMITED . 99........WATER SEPARATOR BUZZER SOUNDS . 100
...................WATER SEPARATOR INDICATOR . 101.................SUBMERGED OUTBOARD MOTOR . 101
.................................TECHNICAL INFORMATION . 103........................................Serial Number Locations . 103
.....................................................................Battery . 104...................Emission Control System Information . 105
................................................................Star Label . 108..........................................................Specifications . 110
.................................CONSUMER INFORMATION . 113.................................................Honda Publications . 113
................................Customer Service Information . 113...............................................Warranty Statements . 116
..............................Distributor’s Limited Warranty . 116........................Emission Control System Warranty . 121
............................................Distributor’s Warranty . 125
.........................................................................INDEX . 128
11/09/14 13:21:47 31ZY2630_007
7
IMPORTANT SAFETYINFORMATION
Operator Responsibility
OUTBOARD MOTOR SAFETY
It is the operator’s responsibility toprovide the necessary safeguardsto protect people and property.Know how to stop the enginequickly in case of emergency.Understand the use of all controls.
Attach the emergency stop switchlanyard securely to the operator.
Stop the engine immediately ifanyone falls overboard, and do notrun the engine while the boat isnear anyone in the water.
Always stop the engine if youmust leave the controls for anyreason.
Always wear a PFD (PersonalFlotation Device) while on theboat.
Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.
Be sure that anyone who operatesthe outboard motor receives properinstruction.
Be sure the outboard motor isproperly mounted on the boat.
Do not remove the engine coverwhile the engine is running.
Most injuries or property damage canbe prevented if you follow allinstructions in this manual and on theoutboard motor. The most commonhazards are discussed in this chapter,along with the best way to protectyourself and others.
Honda BF200A/BF225A outboardmotors are designed for use withboats that have a suitablemanufacturer’s powerrecommendation. Other uses canresult in injury to the operator ordamage to the outboard motor andother property.
11/03/17 10:33:13 31ZY2630_008
8
Carbon Monoxide HazardRefuel With Care
OUTBOARD MOTOR SAFETY
Gasoline is extremely flammable,and gasoline vapor can explode.Refuel outdoors, in a well-ventilated area, with the enginestopped. Never smoke neargasoline, and keep other flamesand sparks away.
Refuel carefully to avoid spillingfuel. Avoid overfilling the fueltank.
After refueling, tighten the fueltank cap securely. If any fuel isspilled, make sure the area is drybefore starting the engine.
Exhaust contains poisonous carbonmonoxide, a colorless, odorless gas.Breathing carbon monoxide cancause loss of consciousness and maylead to death.
If you run the engine in an area thatis confined, or even partly enclosed,the air you breathe could contain adangerous amount of exhaust gas.
Never run your outboard inside agarage or other enclosure.
11/03/17 10:33:20 31ZY2630_009
9
SAFETY LABEL LOCATION
OUTBOARD MOTOR SAFETY
US, Puerto Rico, and US Virgin Islands Types
The label shown here contains important safety information. Please read it carefully. This label is considered apermanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized HondaMarine dealer for a replacement.
11/09/14 13:22:10 31ZY2630_010
10
OUTBOARD MOTOR SAFETY
READ OWNER’S MANUAL
Canadian Types
The label shown here contains important safety information. Please read it carefully. This label is considered apermanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized HondaMarine dealer for a replacement.
11/03/17 10:33:33 31ZY2630_011
Honda outboard motor isdesigned to give safe anddependable service ifoperated according toinstructions.Read and understand theOwner’s Manual beforeoperating the outboardmotor. Failure to do socould result in personalinjury or equipmentdamage.
11
OUTBOARD MOTOR SAFETY
Canadian Types
11/03/17 10:33:37 31ZY2630_012
12
CONTROL AND FEATURE IDENTIFICATION CODES
CONTROLS AND FEATURES
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
Destination
ACTYPE CODE (example)
Rotating direction of propeller shaftC: Counterrotating propeller shaftNone: Standard rotating propeller shaftTransom Height
X
L: 20.0 in (508 mm), X: 25.0 in (635 mm), XX: 30.0 in (762 mm)
A: American, C: Canadian
Transom Height
Standard Rotating Propeller Shaft
Counterrotating Propeller Shaft
Power Trim/Tilt
Model
Type
BF200A
LA XA XCA
BF225A
XAXC
XCAXCC
XXAXXC
XXCALA
20.0 in (508 mm)
25.0 in (635 mm)
30.0 in (762 mm)
11/03/17 10:33:53 31ZY2630_013
13
COMPONENT AND CONTROL LOCATIONS
CONTROLS AND FEATURES
ENGINE COVER
ANODE
ANODE
TRIM TAB
ANODE
STERNBRACKET
PROPELLER
TILT LOCKLEVER
POWER TILTSWITCH
MANUALRELIEFVALVE
COOLING SYSTEMINDICATOR
ENGINE OILDRAIN BOLT(inside cover)
ANTIVENTILATIONPLATE
FLUSH PORTCONNECTOR
EXHAUST PORT/WATER OUTLET PORT
GEAR OILLEVEL SCREW
GEAR OIL DRAIN/FILL SCREW
PRODUCTIDENTIFICATIONNUMBER
COOLING WATER INTAKE PORT(each side)
IDLE PORT
ENGINE COVERLATCH
11/03/17 10:34:01 31ZY2630_014
14
CONTROLS AND FEATURES
SPARK PLUGS(under coil)
OIL LEVEL DIPSTICK
WATER SEPARATOR
FUEL FILTER(inside strainer cup)
OIL FILLER CAP
SPARK PLUGS(under coil)
MAIN FUSE BLOCK
ACG FUSE
NMEA INTERFACECOUPLER(inside electric parts cover)
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15
Remote Controls (optional equipment)
CONTROLS AND FEATURES
EMERGENCYSTOP SWITCH
FAST IDLELEVER
IGNITIONSWITCH
POWER TRIM/TILTSWITCH
CONTROL LEVERFRICTION ADJUSTER
POWER TRIM/TILTSWITCH
BUZZER(inside)
(SIDE-MOUNT REMOTE CONTROL) (PANEL-MOUNT REMOTE CONTROL)
GEARSHIFT/THROTTLECONTROL LEVER
GEARSHIFT/THROTTLECONTROL LEVER
NEUTRAL RELEASELEVER
FAST IDLE BUTTON
NEUTRAL RELEASELEVER
SPARE SWITCHCLIP
IGNITIONSWITCH
EMERGENCYSTOP SWITCH
BUZZER
EMERGENCY STOPSWITCH CLIP
EMERGENCY STOPSWITCH CLIP
EMERGENCY STOPSWITCH LANYARD
EMERGENCY STOPSWITCH LANYARD
CONTROL PANEL(for PANEL-MOUNT type)
INDICATORS(Oil pressure, Overheat,Alternator, Malfunction)
INDICATORS(Oil pressure, Overheat,Alternator, Malfunction)
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16
CONTROLS AND FEATURES
POWERTRIM/TILTSWITCH
POWER TRIM/TILTSWITCH (RIGHT)
POWER TRIM/TILTSWITCH (LEFT)
BUZZER
IGNITIONSWITCH
(SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL)
EMERGENCYSTOP SWITCH
FAST IDLEBUTTON FAST IDLE
BUTTON
GEARSHIFT/THROTTLECONTROL LEVER GEARSHIFT/THROTTLE
CONTROL LEVERS
(for TOP-MOUNT DUAL type)
EMERGENCY STOPSWITCH CLIP
EMERGENCY STOPSWITCH LANYARD
CONTROL PANEL(for TOP-MOUNT SINGLE type)
INDICATORS(Oil pressure, Overheat,Alternator, Malfunction)
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17
Tachometer(optional equipment)
Trim Meter(optional equipment)
Digital Speedometer(optional equipment)
Digital Tachometer(optional equipment)
CONTROLS AND FEATURES
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18
CONTROLS
Side-Mount Type
CONTROLS AND FEATURES
STARTOONNOOFFFF
IGNITIONSWITCH
Ignition Switch
Turning the ignition switch to theOFF position stops the engine.
The ignition switch controls theignition system and the starter motor.
Turning the ignition switch key to theSTART position starts the engine.The key automatically returns to theON position when released from theSTART position.
The engine will not start unless thegearshift/throttle control lever is inthe N (neutral) position (p. ) andthe emergency stop switch clip is inthe emergency stop switch.
41
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19
CONTROLS AND FEATURES
EMERGENCYSTOP SWITCH
SPARE SWITCH CLIP
NEUTRAL RELEASELEVER
GEARSHIFT/THROTTLECONTROL LEVER
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHLANYARD
EMERGENCYSTOP SWITCHLANYARD
EMERGENCYSTOP SWITCHCLIP
Gearshif t/Throttle ControlLever
Emergency Stop Switch Clip andEmergency Stop Switch
The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached securely tothe operator or to the operator’s PFD(Personal Flotation Device).
The gearshift/throttle control levercontrols engine speed and selects F(forward), N (neutral), or R (reverse)gears.
When used as described, theemergency stop switch clip andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.
A spare switch clip is stored in a slotin the control housing (optionalequipment).
11/03/17 10:34:53 31ZY2630_020
20
CONTROLS AND FEATURES
F (FORWARD)
GEARSHIFT/THROTTLECONTROL LEVER
30° 30°
TTHHRROOTTTTLLEE OOPPEENNIINNGG
TTHHRROOTTTTLLEE OOPPEENNIINNGG
MAXIMUM
MAXIMUM
SHIFT SHIFT
MMIINNIIMMUUMMMMIINNIIMMUUMM
N (NEUTRAL)
R (REVERSE)
Moving the control lever 30° from N(neutral) selects the gear, and furthermovement increases engine speed.
The control lever automatically locksitself in the N (neutral) position. Tomove the lever out of the N (neutral)position, you must squeeze theneutral release lever on the undersideof the lever handle.
Less friction allows easier controllever movement. More friction helpsto hold a steady throttle setting whilecruising.
A friction adjuster near the base ofthe control lever(s) adjusts theoperating resistance of the controllever(s). Refer to p. .52
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21
Panel-Mount Type
CONTROLS AND FEATURES
STARTON
OFF
N (neutral)MAXIMUMFAST IDLE
LOWESTPOSITION
FAST IDLE LEVER
FAST IDLE LEVER
IGNITIONSWITCH
Fast Idle Lever
Ignition Switch
The ignition switch controls theignition system and the starter motor.
Use the fast idle lever to accelerateengine warm-up after starting theengine. Do not use the fast idle leverwhen starting the engine.
See page for engine warm-upinstructions.
The fast idle lever allows you toincrease the idle speed only when thecontrol lever is in the N (neutral)position. Place the fast idle lever inits lowest position to cancel the fastidle and return the control lever tonormal operation.
43
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22
CONTROLS AND FEATURES
EMERGENCYSTOP SWITCH
SPARE SWITCH CLIP(optional equipment)
EMERGENCY STOPSWITCH CLIP
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHLANYARD
EMERGENCYSTOP SWITCHLANYARD
Emergency Stop Switch Clip andEmergency Stop Switch
Turning the ignition switch to theOFF position stops the engine.
The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached securely tothe operator or to the operator’s PFD(Personal Flotation Device).
Turning the ignition switch key to theSTART position starts the engine.The key automatically returns to theON position when released from theSTART position.
The engine will not start unless thegearshift/throttle control lever is inthe N (neutral) position (p. ) andthe emergency stop switch clip is inthe emergency stop switch.
When used as described, theemergency stop switch clip andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.
A spare switch clip (optionalequipment) can be stored in the toolbag.
44
11/03/17 10:35:21 31ZY2630_023
23
CONTROLS AND FEATURES
NEUTRAL RELEASELEVER
GEARSHIFT/THROTTLECONTROL LEVER
N (NEUTRAL)
R (REVERSE)F (FORWARD)
MAXIMUM
MAXIMUM
TTHHRROOTTTTLLEE OOPPEENNIINNGGTTHHRROOTTTTLLEE OOPPEENNIINNGG
SHIFTSHIFT
35° 35°
GEARSHIFT/THROTTLECONTROL LEVER
MMIINNIIMMUUMM MMIINNIIMMUUMM
Gearshif t/Throttle ControlLever
The gearshift/throttle control levercontrols engine speed and selects F(forward), N (neutral), or R (reverse)gears.
The control lever automatically locksitself in the N (neutral) position. Tomove the lever out of the N (neutral)position, you must squeeze theneutral release lever on the undersideof the lever handle.
Moving the control lever 35° from N(neutral) selects the gear, and furthermovement increases engine speed.
A friction adjuster near the base ofthe control lever adjusts the operatingresistance of the control lever. Referto p. .
Less friction allows easier controllever movement. More friction helpsto hold a steady throttle setting whilecruising.
52
11/03/17 10:35:31 31ZY2630_024
24
CONTROLS AND FEATURES
FAST IDLE BUTTON
F (forward)N (neutral)
R (reverse)
NEUTRALRELEASELEVER
Push
CONTROLLEVER
PPuullll uupp
FAST IDLE BUTTON
Fast Idle Button It is necessary to position the controllever in the N (neutral) position topush in the fast idle button.
Return the control lever to N(neutral) position to cancel the fastidle operation.
The fast idle button allows you toincrease the idle speed withoutengaging the drive gears. Move thecontrol lever forward or reverse afterpushing in the fast idle button toincrease the idle speed.
Use the fast idle button to accelerateengine warm-up after starting theengine. Do not use the fast idlebutton when starting the engine.
See page for engine warm-upinstructions.
45
11/03/17 10:35:41 31ZY2630_025
25
Top-Mount Type
CONTROLS AND FEATURES
ON
OFF
START
SPARE SWITCH CLIP(optional equipment)
IGNITIONSWITCH
EMERGENCY STOP SWITCH
EMERGENCY STOPSWITCH CLIP
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHLANYARD
EMERGENCYSTOP SWITCHLANYARD
Ignition Switch
Emergency Stop Switch Clip andEmergency Stop Switch
Turning the ignition switch to theOFF position stops the engine.
The ignition switch controls theignition system and the starter motor.
Turning the ignition switch key to theSTART position starts the engine.The key automatically returns to theON position when released from theSTART position.
The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached securely tothe operator or to the operator’s PFD(Personal Flotation Device).
The engine will not start unless thegearshift/throttle control lever is inthe N (neutral) position (p. ) andthe emergency stop switch clip is inthe emergency stop switch.
When used as described, theemergency stop switch clip andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.
A spare switch clip (optionalequipment) can be stored in the toolbag.
47
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26
CONTROLS AND FEATURES
SINGLE TYPE
DUAL TYPE
R (REVERSE)F (FORWARD)
MAXIMUM
MAXIMUM
SHIFTSHIFT
TTHHRROOTTTTLLEE OOPPEENNIINNGG
N (NEUTRAL)
35° 35°
GEARSHIFT/THROTTLECONTROLLEVER
GEARSHIFT/THROTTLECONTROL LEVERS
TTHHRROOTTTTLLEE OOPPEENNIINNGG
GEARSHIFT/THROTTLECONTROL LEVER
MMIINNIIMMUUMM MMIINNIIMMUUMM
Gearshif t/Throttle ControlLever
Moving the control lever 35° from N(neutral) selects the gear, and furthermovement increases engine speed.
A friction adjuster inside the controlbox adjusts the operating resistanceof the control lever(s). Refer top. .
Less friction allows easier controllever movement. More friction helpsto hold a steady throttle setting whilecruising.
The gearshift/throttle control lever(s)controls engine speed and selects F(forward), N (neutral), or R (reverse)gears.
52
11/03/17 10:36:03 31ZY2630_027
27
CONTROLS AND FEATURES
FAST IDLE BUTTON
R (reverse)
F (forward)
FAST IDLE BUTTONPush
N (neutral)
CONTROLLEVER
Fast Idle Button
Use the fast idle button to accelerateengine warm-up after starting theengine. Do not use the fast idlebutton when starting the engine.
See page for engine warm-upinstructions.
The fast idle button allows you toincrease the idle speed withoutengaging the drive gears. Move thecontrol lever forward or reverse afterpushing in the fast idle button toincrease the idle speed.
It is necessary to position the controllever in the N (neutral) position topush in the fast idle button.
Return the control lever to N(neutral) position to cancel the fastidle operation.
48
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28
Common Controls
Power Trim/Tilt Switch
CONTROLS AND FEATURES
(side-mount type) (top-mount type)
(panel-mount type)
CONTROLLEVER
CONTROL LEVER
CONTROLLEVER
DUAL TYPE
(LEFT) (RIGHT)POWER TRIM/TILT SWITCH
POWERTRIM/TILTSWITCH
POWER TRIM/TILT SWITCH
POWER TRIM/TILT SWITCH
SINGLE TYPE
CCOONNTTRROOLLLLEEVVEERRSS
The power trim/tilt switch is locatedon the control lever. It is a rockerswitch with UP and DN (down)positions for changing the angle ofthe outboard motor.
You can use the power trim/tiltswitch anytime whether the boat isunderway, stopped, or the ignitionswitch is in the OFF position. It isnecessary for the ignition switch tobe in the ON position for the trimmeter to indicate the outboard motorangle.Trim the outboard motor to obtainthe best performance and stability(p. ).
Tilt the outboard motor for shallowwater operation, beaching, launching,or mooring.
For dual mount outboard motors, tiltthem up at the same time.
53
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29
Power Tilt Switch Manual Relief Valve Tilt Lock Lever
CONTROLS AND FEATURES
POWER TILT SWITCH MMAANNUUAALL RREELLIIEEFF VVAALLVVEETTIILLTT LLOOCCKKLLEEVVEERR
PPOOWWEERR((TToo ffiixx))
FFRREEEE
MMAANNUUAALL((TToo rreelleeaassee))
LLOOCCKK
This switch is used with the enginestopped to raise the outboard motorfor mooring, trailering, ormaintenance.
The power tilt switch will operatewithout turning the ignition switchON.
The power tilt switch is located onthe engine pan. It is a rocker switchwith UP and DN (down) positionsfor changing the angle of theoutboard motor.
The outboard motor can be tiltedmanually after opening the manualrelief valve. This allows the outboardmotor to be tilted up or down whenno battery is connected. When the boat is to be moored for a
long time, tilt the outboard motor upas far as it will go. Then move the tiltlock lever to the LOCK position, andgently lower the outboard motor untilthe lever contacts the stern bracket.
The tilt lock lever is used to supportthe outboard motor in the fully-raisedposition.
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30
INSTRUMENTS
Trim Meter(optional equipment)
Trim TabEngine Cover Latch
CONTROLS AND FEATURES
TRIM METER
TRIM TAB
TIGHTENINGBOLTENGINE COVER
LATCH
UUNNLLOOCCKK
When the trim tab is correctlyadjusted (p. ), steering effort isequal in either direction.
If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.
The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.
The engine cover latch fastens theengine cover to the outboard motor.
The trim meter indicates the relativetrim angle of the outboard motor.
Refer to the trim meter when usingthe power trim/tilt switch to achievethe best performance from the boat.
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31
Tachometer(optional equipment)
Digital Tachometer(optional equipment)
Digital Speedometer(optional equipment)
CONTROLS AND FEATURES
TACHOMETER
The tachometer shows engine speedin revolutions per minute.
Refer to the tachometer when usingthe throttle and power trim/tiltcontrols to achieve the bestperformance from the boat.
Digital Tachometer includes thefollowing functions.
Refer to the Operation Guideincluded with the Digital Tachometerfor operation information.
Refer to the Operation Guideincluded with the DigitalSpeedometer for operationinformation.
TachometerHour MeterTrim MeterOil Pressure IndicatorOverheat IndicatorACG Indicator
Water Separator IndicatorFuel Flow MeterFuel Economy MeterFuel Integration MeterTripmeterVoltmeterFuel Level MeterSpeedometer
Digital Speedometer includes thefollowing functions.
Malfunction Indicator
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32
NMEA Interface Coupler
CONTROLS AND FEATURES
NMEA Interface COUPLER(6 Pin black)
NMEA2000 based information onengine speed, fuel consumption, andvarious warnings can be read byconnecting to the outboard motorwith the interface cable (optionalequipment).Contact your dealer for moreinformation.
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33
INDICATORS Malfunction IndicatorAlternator (ACG) Indicator
CONTROLS AND FEATURES
ACG INDICATOR
ACG INDICATOR
(RED)
(RED)
MALFUNCTIONINDICATOR
(RED)
MALFUNCTIONINDICATOR
(RED)
BUZZER
BUZZER
BUZZER
BUZZER
(panel-mount/top-mount types) (panel-mount/top-mount types)
(side-mount type)(side-mount type)The indicator lights come on and thebuzzer sounds when you turn theignition switch ON, allowing you tosee that they are working. If anindicator does not light during thistest, it cannot alert you if that systemdevelops a problem. Have yourHonda Marine dealer check forburned-out bulbs or other problems.Under normal conditions, thefollowing occur when the ignitionswitch is turned ON:
The ACG, Malfunction, OilPressure, and Overheat indicatorslight.The buzzer will beep twice.The Malfunction, Oil Pressure,and Overheat indicators will go outafter the second beep.The ACG indicator will go outafter the engine starts.The Oil Pressure indicator willlight again after the engine startsand will stay lit to indicate the oilpressure is normal.
When the engine control systemdetects an engine control systemmalfunction, the malfunctionindicator turns on and the buzzersounds at one-second intervals.
The ACG indicator turns on and thebuzzer sounds in one-secondintervals when the charging system isfaulty.
1.
2.3.
4.
5.
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34
Overheat IndicatorOil Pressure Indicator
CONTROLS AND FEATURES
(side-mount type) (side-mount type)
(panel-mount/top-mount types) (panel-mount/top-mount types)
(GREEN)
BUZZER
BUZZER BUZZER
BUZZER
(GREEN)
OIL PRESSUREINDICATOR
OIL PRESSUREINDICATOR
(RED)
(RED)
OVERHEATINDICATOR
OVERHEATINDICATOR
TAKING CARE OFUNEXPECTED PROBLEMS,
When the oil pressure indicator is lit,oil pressure is OK.
If oil pressure becomes low, theindicator will go off, and the engineprotection system will limit enginespeed. Refer to
on p. .
All models are equipped with abuzzer that sounds continuouslywhen the oil pressure indicator goesoff.
Low oil pressure indicates that theengine oil level is low or that there isa problem with the engine lubricationsystem.
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35
Cooling System Indicator OTHER FEATURES
Water Separator Buzzer
CONTROLS AND FEATURES
COOLING SYSTEM INDICATOR
WATER SEPARATOR
TAKING CARE OFUNEXPECTED PROBLEMS
Water should flow from the coolingsystem indicator while the engine isrunning. This shows that water iscirculating through the coolingsystem.
If water stops flowing while theengine is running, it indicates acooling system problem, such asclogged water intakes, which willcause engine overheating.
The water separator buzzer sounds arapid, repeating signal when waterhas accumulated in the waterseparator.
When the alert triggers, the overheatindicator comes on and the buzzersounds a steady tone as the enginespeed is reduced to 1,800 rpm. If thecondition persists for another 20seconds, the engine shuts off. Referto
, onp. .
All models are equipped with abuzzer that sounds continuouslywhen the red light comes on.
Engine overheating may be the resultof clogged water intakes.
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36
Anodes Fuel Priming BulbRev Limiter
CONTROLS AND FEATURES
ANODE(each side)
ANODE(stern bracket)
PRIMING BULB
UP
INLET END (tank side)
OUTLET END(outboard motor side)
The anodes are made of a sacrificialmaterial that helps to protect theoutboard motor from corrosion.
Before starting the engine, hold thepriming bulb up in the direction ofthe arrow; then squeeze the primingbulb until it feels firm. This willensure that fuel is supplied to theengine (p. ).
A priming bulb is built into the fuelhose that connects the fuel tank to theoutboard motor.
There are two anodes on the gearcase, one on the stern bracket andfour small anodes in the waterpassages of the engine block.
The engine is equipped with a revlimiter to prevent the possibility ofmechanical damage from excessiveengine speed.
The rev limiter may be activatedduring operation, limiting enginespeed, if the outboard motor istrimmed or tilted up excessively, orwhen propeller ventilation occursduring a sharp turn.
If the rev limiter is activated, checkthe trim angle of the outboard motor.
Check to see if the correct propelleris installed.
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Improperly maintainingthis outboard motor orfailing to correct a problembefore operation can causea malfunction in which youcould be seriously hurt orkilled.
Always perform a pre-operation inspection beforeeach operation, and correctany problem.
37
ARE YOU READY TO GETUNDERWAY?
Safety
KnowledgeIS YOUR OUTBOARDMOTOR READY TO GO?
BEFORE OPERATION
Your safety is your responsibility. Alittle time spent in preparation willsignificantly reduce your risk ofinjury.
Read and understand this manual.Know what the controls do and howto operate them.
Familiarize yourself with theoutboard motor and its operationbefore you get underway. Knowwhat to do in case of an emergency.
Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.
Always wear a PFD (PersonalFlotation Device) while on the boat.
Attach the emergency stop switchlanyard securely to the operator or tothe operator’s PFD.
For your safety, and to maximize theservice life of your equipment, it isvery important to take a fewmoments before you operate theoutboard motor to check its condition.Be sure to take care of any problemyou find, or have your authorizedHonda Marine dealer correct it,before you operate the outboardmotor.
Before beginning your pre-operationchecks, be sure the ignition switch isin the OFF position.
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38
Safety Inspection Maintenance Inspection
BEFORE OPERATION
Look around the outboard motorfor signs of oil or gasoline leaks.
Check the engine oil level (p. ).Running the engine with a low oillevel can cause engine damage.
Check the water separator forwater contamination (p. ).
Check to be sure the propeller isundamaged and the castle nut issecured with the cotter pin(p. ).
Check that the anodes are securelyattached to the stern bracket andthe gear case (p. ) and are notexcessively worn. The anodes helpprotect the outboard motor fromcorrosion.
Check that the fuel hose isundamaged and properlyconnected.Wipe up any spills before startingthe engine.Check the stern bracket to be surethe outboard motor is securelyinstalled.Check that all controls areoperating properly.Replace any damaged parts.Check that all fasteners are inplace and securely tightened.Check the emergency stop switchfor proper operation. Start theengine (p. , or ). Makesure the engine stops by pullingthe emergency stop switch clipfrom the emergency stop switch.
Make sure the tool kit is onboard(p. ). Replace any missing items.
Check the fuel level in the fueltank (p. ).
Check that the battery fluid isbetween the upper and lower levels,and the battery leads are connectedsecurely.
19 22 25
65
80
60
73
77
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~
~
39
SAFE OPERATINGPRECAUTIONS
BREAK-IN PROCEDURE
Break-in period: 10 hours
Next 60 minutes:
Next 8 hours:Next 45 minutes:
First 15 minutes:
OPERATION
IMPORTANT SAFETYINFORMATION
BEFORE OPERATION.
To safely realize the full potential ofthis outboard motor, you need acomplete understanding of itsoperation and a certain amount ofpractice with its controls.
Before operating the outboard motorfor the first time, please review the
on page and thechapter titled
Proper break-in operation allows themoving parts to wear in smoothly forbest performance and long servicelife. Avoid continuous operation at asteady speed.
Run the engine up to a maximum of4,000 to 5,000 rpm, which is about50% to 80% of maximum throttleopening. Operating at maximum4,000 5,000 rpm should be limitedto 50% of the 60 minutes.
For your safety, do not start or runthe engine in a confined or partlyenclosed area. Your engine’s exhaustcontains poisonous carbon monoxide,a colorless, odorless gas that cancollect rapidly. Breathing carbonmonoxide can cause loss ofconsciousness and may lead to death.
30-second full-throttle bursts are OK,but do not operate the enginecontinuously at full throttle.
For boats that plane easily, bring theboat up on plane, and then reduce thethrottle opening to the recommendedrpm range.
Do not run the engine at full throttlefor more than 5 minutes at a time.
Run the engine up to a maximum of2,000 to 3,000 rpm, which is about10% to 30% of maximum throttleopening. Operating at maximum2,000 3,000 rpm should be limitedto 50% of the 45 minutes.
Run the engine at trolling speed. Usethe minimum throttle openingnecessary to operate the boat at a safetrolling speed.
7
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Gasoline is highlyflammable and explosive.
You can be burned orseriously injured whenhandling fuel.
Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.
40
FUEL PRIMING INFREQUENT OROCCASIONAL USE
OPERATION
PRIMING BULB
UP
INLET END(tank side)
OUTLET END(outboard motor side)
Check to be sure there are no fuelleaks before starting the engine.
Hold the priming bulb up in thedirection of the arrow; then squeezethe priming bulb several times until itfeels firm, indicating that fuel hasreached the engine.
Do not touch the priming bulb withthe engine running or when tilting upthe outboard motor. The vaporseparator could overflow.
If your outboard motor will be usedon an infrequent or intermittent basis,please refer to the fuel section of theSTORAGE chapter (p. ) foradditional information regarding fueldeterioration.
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41
STARTING THE ENGINE
Side-Mount Type
OPERATION
EMERGENCYSTOP SWITCH
N (neutral)
CONTROLLEVER
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHLANYARD
Set the control lever in the N(neutral) position.
The engine will not start if the F(forward) or R (reverse) gears areengaged.Put the emergency stop switch clip
in the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (Personal
Flotation Device).
The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.
The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.
Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.
Control....................Side-Mount Type . P. 41..................Panel-Mount Type . P. 44
....................Top-Mount Type . P. 46
1.
2.
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42
OPERATION
IGNITION SWITCH KEY
ONSTARTOFF
LOWESTPOSITION
FAST IDLE LEVER
Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.
Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.Leave the fast idle lever in the
OFF (fully lowered) position.
The fast idle lever cannot be raisedunless the control lever is in the N(neutral) position.
The control lever cannot be movedaway from the N (neutral) positionunless the fast idle lever is lowered.
If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.
When the engine starts, release thekey, allowing it to return to the ONposition.
Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.
Turn the ignition switch key to theON position; the buzzer will soundtwice.
3. 4.
5.
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43
OPERATION
FAST IDLERANGE
MAXIMUM FAST IDLE
TAKING CARE OFUNEXPECTED PROBLEMS
If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.
Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.
Above 41°F (5°C), warm-up theengine for 2 or 3 minutes.
Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Raise the fast idle leverto achieve approximately 2,000rpm.
When the fast idle lever is fullylowered, the control lever can bemoved away from the N (neutral)position.
If the fast idle lever was used towarm-up the engine, graduallylower the lever as the enginewarms up.
If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to
onp. .
During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).
6.7.
3434
35
90
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44
Panel-Mount Type
OPERATION
CONTROLLEVER
N (neutral)
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCH
EMERGENCYSTOP SWITCHLANYARD
The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.
Set the control lever in the N(neutral) position.
The engine will not start if the F(forward) or R (reverse) gears areengaged.
Put the emergency stop switch clipin the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (PersonalFlotation Device).
The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.
Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.
1. 2.
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45
OPERATION
ON
OFF
IGNITIONSWITCHKEY
START
CONTROLLEVER
N (neutral)
FAST IDLE BUTTON
Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.
Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel. Before getting underway, allow
the engine to warm-up sufficientlyto ensure good performance.
Above 41°F (5°C), warm-up theengine for 2 or 3 minutes.
Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Push the fast idlebutton, and then move the controllever forward or reverse to openthe throttle and achieveapproximately 2,000 rpm.
When the engine starts, release thekey, allowing it to return to the ONposition.
Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.
Turn the ignition switch key to theON position; the buzzer will soundtwice.
If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.
3.
4.
5.
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46
Top-Mount Type
OPERATION
EMERGENCY STOPSWITCH
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHLANYARD
TAKING CARE OFUNEXPECTED PROBLEMS
If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.
Put the emergency stop switch clipin the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (PersonalFlotation Device).
During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).
If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to
onp. .
If the fast idle control was used towarm-up the engine, graduallyreturn the control lever to the N(neutral) position as the enginewarms up.
1.6.
3434
35
90
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47
OPERATION
ON
OFF
IGNITIONSWITCHKEY
START
CONTROLLEVER
N (neutral)
Set the control lever in the N(neutral) position.
The engine will not start if the F(forward) or R (reverse) gears areengaged.
The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.
When the engine starts, release thekey, allowing it to return to the ONposition.
Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.
Turn the ignition switch key to theON position; the buzzer will soundtwice.
The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.
Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.
3.2.
4.
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48
OPERATION
N (neutral)
CONTROLLEVER
FAST IDLE BUTTON
If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.
Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.
Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.
Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.
Above 41°F (5°C), warm-up theengine for 2 or 3 minutes.
Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Push the fast idlebutton, and then move the controllever forward or reverse to openthe throttle and achieveapproximately 2,000 rpm.
If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.
5.
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49
STOPPING THE ENGINE
Emergency Engine Stopping
OPERATION
PULL
CONTROL PANELEMERGENCYSTOP SWITCH
EMERGENCYSTOP SWITCH EMERGENCY
STOP SWITCHLANYARD
EMERGENCY STOPSWITCH CLIP
EMERGENCYSTOP SWITCHCLIP
EMERGENCYSTOP SWITCHLANYARD
PULL
Side-Mount Type
Panel-Mount/Top-Mount Types
TAKING CARE OFUNEXPECTED PROBLEMS
To stop the engine in an emergency,pull the emergency stop switch clipout of the emergency stop switch bypulling the emergency stop switchlanyard.
During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).
If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to
onp. .
If the fast idle control was used towarm-up the engine, graduallyreturn the control lever to the N(neutral) position as the enginewarms up.
We suggest that you stop the enginethis way occasionally to verify thatthe engine and emergency stopswitch are operating properly.
6.
34
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50
Normal Engine Stopping
OPERATION
OFF
N (neutral)
N (neutral)
N (neutral)
CONTROLLEVER
CONTROLLEVER CONTROL
LEVER
IGNITION SWITCH KEY
IGNITION SWITCH KEY
OOFFFF
Side-Mount Type
Panel-Mount/Top-Mount Types
Top-Mount Type
Side-Mount Type
Panel-Mount TypeMove the control lever(s) to the N(neutral) position.
After cruising at full throttle, cooldown the engine by idling for afew minutes before stopping theengine.
1.
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51
GEARSHIFT ANDTHROTTLE OPERATION
OPERATION
F (forward)
N (neutral)
N (neutral)
CONTROLLEVER
F (forward)
CONTROLLEVER
R (reverse)
R (reverse)
N (neutral)
R (reverse)
F (forward)
CONTROL LEVER
NEUTRALRELEASE LEVER
NEUTRALRELEASELEVER
Panel-Mount Type
Top-Mount Type
Side-Mount Type
Turn the ignition switch key to theOFF position to stop the engine.In the event that the engine doesnot stop when the ignition switchkey is turned to the OFF position,pull the emergency stop switchclip out of the emergency stopswitch by pulling the emergencystop switch lanyard (p. ).
When the boat is not in use,remove and store the ignitionswitch key and the emergency stopswitch clip and lanyard.
3.
2.
49
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52
OPERATION
TO DECREASEFRICTION
CONTROL LEVERFRICTION ADJUSTER
CONTROL LEVERFRICTION ADJUSTER
TO INCREASEFRICTION
TO DECREASEFRICTION
TTOO IINNCCRREEAASSEEFFRRIICCTTIIOONN
TO INCREASEFRICTION
TO DECREASEFRICTION
CONTROLLEVERFRICTIONADJUSTER
Top-Mount TypeSide-Mount Type
Panel-Mount Type
Adjust the control lever frictionadjuster so the control lever will holda constant throttle setting whilecruising.
To shift gears, move the control leverto select the F (forward), N (neutral),or R (reverse) gear.
The control lever cannot be movedfrom the N (neutral) position unlessthe neutral release lever is squeezed(side-mount/panel-mount types).
Moving the control lever beyond thegear selection range increases enginespeed.
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53
Engine Speed
CRUISINGSTEERING Trim
OPERATION
For rough water conditions or largewaves, slow down to prevent thepropeller from rising out of the water.
Steer the boat in the same manner asan automobile.
For best fuel economy, limit thethrottle opening to 80%. Use thethrottle friction control (p. ) tohelp you hold a steady speed.
Use the power trim/tilt switch to trimthe outboard motor for the bestperformance and stability.
You can use the power trim/tiltswitch at any time, whether the boatis underway or stopped.
Press the UP or DN (down) side ofthe switch to adjust the angle of theoutboard motor.
Refer to the trim meter (p. ) for anindication of whether the outboardmotor is trimmed high or low.
It is necessary to trim the angle of theoutboard motor to compensate forchanges in boat load, weightdistribution, water conditions, orpropeller selection.
The engine is equipped with a revlimiter to prevent the possibility ofmechanical damage from excessiveengine speed.
If, for example, the outboard motoris tilted excessively or propellerventilation occurs during a sharp turn,the engine may overrev, activatingthe rev limiter.If engine speed becomes unstable athigh speed due to activation of therev limiter, reduce speed and checkthe trim angle of the outboard motor.
52
30
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54
OPERATION
POWER TRIM/TILT SWITCH
POWER TRIM/TILT SWITCH
(single type)
(dual type)
(LEFT)
POWER TRIM/TILT SWITCH
POWER TRIM/TILT SWITCH(RIGHT)
Top-Mount TypeSide-Mount Type
Panel-Mount Type
Excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage.
Under normal conditions, the boatwill perform best when theantiventilation plate is level with thewater surface.
When cruising into a high wind, trimthe outboard motor down slightly tolevel the boat and improve stability.With a tail wind, trim the outboardmotor up slightly.
11/03/17 10:41:20 31ZY2630_055
-
55
SHALLOW WATEROPERATION
OPERATION
TRIM TAB
TRIM TAB BOLT
OUTBOARDMOTORTRIMMED TOOHIGH
OUTBOARDMOTORTRIMMED TOOLOW
OUTBOARD MOTORTRIMMED CORRECTLY
BOW TOO HIGH DUE TO1. LOAD IN THE REAR2. OUTBOARD MOTOR TRIMMED
TOO HIGH
BOW TOO LOW DUE TO1. LOAD IN THE FRONT2. OUTBOARD MOTOR TRIMMED
TOO LOW
An excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage. This type of damageis not covered by the
(p. ).
TRIM TAB ADJUSTMENT
116
When operating in shallow water, usethe power trim/tilt switch (p.
) to tilt the outboard motor so thatthe propeller and gear case won’t hitthe bottom.
Proceed at low speed, and monitorwater flow from the cooling systemindicator (p. ) to be sure theoutboard motor is not tilted so highthat the water intakes are out of thewater.
Distributor’sLimited Warranty
If steering effort is not equal in bothdirections, adjust the trim tab tocompensate for ‘‘torque steer,’’which is the reaction of the outboardmotor to propeller rotation.
Adjust the trim tab with the enginestopped. Loosen the bolt above thetrim tab, turn the trim tab, and thentighten the bolt securely.
When the trim tab is correctlyadjusted, steering effort will be equalin both directions.
Refer toon p. .63
5354
35
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56
MOORING, BEACHING,LAUNCHING
OPERATION
POWER TILT SWITCH
LLOOCCKK
TILT LOCK LEVER(Lock position)
STERN BRACKET
TRIM RODS
FFRREEEE
Before tilting up, leave the outboardmotor in the running position for oneminute after stopping the engine todrain the water from inside theengine.
If more clearance is needed to swingthe tilt lock lever into the LOCKposition, rock the outboard motorforward slightly by pulling on theengine cover grip.
To lower the outboard motor, tilt up,move the tilt lock lever to the FREEposition, and then lower the outboardmotor to the desired position.
To raise the outboard motor out ofthe water while the engine is stoppedand the boat is moored, or formaximum clearance when beachingor launching, use the power tiltswitch on the engine pan to tilt theoutboard motor up as far as it will go.Move the tilt lock lever to the LOCKposition, and then gently lower theoutboard motor until the levercontacts the stern bracket. Use thepower tilt switch to fully shorten thetrim rods.
Stop the engine and disconnect thefuel hose from the outboard motorbefore tilting the outboard motor.
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57
OPERATION
MMAANNUUAALL((TToo rreelleeaassee))
PPOOWWEERR((TToo ffiixx))
MANUAL RELIEF VALVE
Do not attempt to use the power tiltswitch to tilt the outboard motordown while the tilt lock lever is in theLOCK position. Damage to thepower tilt system may occur.
The outboard motor can also be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.
For manual tilting, use a screwdriverto turn the valve counterclockwise 1or 2 turns. Close the valve firmlyafter positioning the engine.
Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.
Check that nobody is under theoutboard motor before opening themanual relief valve. If the manualrelief valve is loosened (turnedcounterclockwise) when the outboardmotor is tilted up, the outboard motorwill suddenly tilt down.
11/03/17 10:41:49 31ZY2630_058
Improperly maintainingthis outboard motor orfailure to correct a problembefore operation can causea malfunction in which youcould be seriously hurt orkilled.
Always follow theinspection andmaintenancerecommendations andschedules in this Owner’sManual.
58
THE IMPORTANCE OFMAINTENANCE
Maintenance, replacement, orrepair of the emission controldevices and systems may beperformed by any marine enginerepair establishment or individual,using parts that are ‘‘certified’’ toEPA standards.
SERVICING YOUR OUTBOARD MOTOR
Proper maintenance is essential forsafe, economical, and trouble-freeoperation. It will also help reduce airpollution.
To help you properly care for youroutboard motor, the following pagesinclude a maintenance schedule,routine inspection procedures, andsimple maintenance procedures usingbasic hand tools. Other service tasksthat are more difficult or requirespecial tools are best handled byprofessionals and are normallyperformed by a Honda technician orother qualified mechanic.
The maintenance schedule applies tonormal operating conditions. If youoperate your outboard motor underunusual conditions, consult anauthorized Honda Marine dealer forrecommendations applicable to yourindividual needs and use.
Remember that your authorizedHonda Marine dealer knows youroutboard motor best and is fullyequipped to maintain and repair it.
To ensure the best quality andreliability, use only new, HondaGenuine parts or their equivalents forrepair and replacement.
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Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.
Always follow theprocedures andprecautions in the Owner’sManual.
59
MAINTENANCE SAFETY Safety Precautions
Burns from hot parts.
Injury from moving parts.
Carbon monoxide poisoningfrom engine exhaust.
SERVICING YOUR OUTBOARD MOTOR
Some of the most important safetyprecautions follow. However, wecannot warn you of everyconceivable hazard that can arise inperforming maintenance. Only youcan decide whether or not you shouldperform a given task.
Make sure the engine is off beforeyou begin any maintenance orrepairs. This will eliminate severalpotential hazards:
Read the instructions before youbegin, and make sure you have thetools and skills required.
To reduce the possibility of fire orexplosion, be careful whenworking around gasoline. Use onlya nonflammable solvent, notgasoline, to clean parts. Keepcigarettes, sparks, and flames awayfrom all fuel-related parts.
Wear gloves when handling thepropeller to protect your handsfrom sharp edges.Let the engine and exhaust
system cool before touching.
Do not run the engine unlessinstructed to do so.
Do not start or run the engine ina confined or partly enclosedarea.
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×
×
×
60
TOOL KIT and OWNER’S MANUAL SPARE EMERGENCY STOPSWITCH CLIP(applicable types)
SERVICING YOUR OUTBOARD MOTOR
10 12 mm WRENCH
PLIERS
TOOL BAG
14 17 mm WRENCH
8 mm WRENCH
SCREWDRIVER HANDLE
SPARK PLUG WRENCH
OWNER’S MANUALFUSE PULLER
19 mm EYE WRENCH
16 17 mm BOX WRENCH
6 mm HEX. WRENCH
OIL CHECKSCREWDRIVER
FLAT/PHILLIPSSCREWDRIVER
Always carry a spare emergency stopswitch clip onboard. The spare clipmay either be stored in the tool bagor in an easily accessible location onthe boat.
The tool kit can be used for simple maintenance procedures and emergencyrepairs. Keep these items on the boat so that they will always be available ifyou need them.
If your tool kit needs replacement, it is not available as a kit and each itemmust be ordered individually.
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61
MAINTENANCE SCHEDULE
SERVICING YOUR OUTBOARD MOTOR
Distributor’s Limited Warranty
Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim forwarranty coverage will not be denied simply because the maintenance schedule for your outboard motor was notfollowed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance,would not be covered under the .
REGULAR SERVICE PERIODPerform at every indicated month or operatinghour interval, whichever comes first.
ITEMEngine oil
Gear case oilEngine oil filterTiming beltACG beltThrottle linkageIdling speedValve clearanceSpark plug
Propeller and cotter pinAnode metal (Outside engine)Anode metal (Inside engine)
(6)Lubrication
Check levelChangeChangeReplaceCheck-adjustCheck-adjustCheck-adjustCheck-adjustCheck-adjustCheckReplaceCheckCheckCheckCheckReplaceGrease
First monthor
20 hrs.
(2)
(2)(2)
(1)
Every6 months
or100 hrs.
(2)
(2)(2)
(1)
Every yearor
200 hrs.
(2)(2)(2)
(2)
Every2 years
or400 hrs.
(2)(2)
Every6 years
or1200 hrs.
(2)
Each use After use(3)
Exhaust manifoldSleeve
V bank bottom
Lubricate more frequently when used in salt water.These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to theHonda shop manual for service procedures.For professional commercial use, log hours of operation to determine proper maintenance intervals.When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.Replace the anodes when they have been reduced to about one third their original size, or if they are crumbling.
(1)(2)
(3)(4)(5)(6)
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62
SERVICING YOUR OUTBOARD MOTOR
REGULAR SERVICE PERIODPerform at every indicated month or operatinghour interval, whichever comes first.
Every6 years
or1200 hrs.ITEM
Water separatorFuel filter
Fuel filter(High pressure type)Thermostat and thermostat coverFuel line
Battery and cable connectionBolts and nutsCrankcase breather tubeCooling water passagesCoolant leakWater pumpHousing, ImpellerEmergency stop switchEngine oil leakEach operation partEngine condition (5)Power Trim/TiltShift Cable
CheckCheckReplaceCheckReplaceCheckCheckReplace
Check-tightnessCheckCleanCheckCheckCheckCheckCheckCheckCheckCheckCheck-adjust
First monthor
20 hrs.
(2)
Every6 months
or100 hrs.
(2)
(2)
(4)
(2)(2)
Every yearor
200 hrs.
(2)
(2)
(2)(2)
Every2 years
or400 hrs.
(2)
Every 2 years (If necessary) (2) (8)
Each use
(7)
After use
(4)
(3)
Check level-tightness
Lubricate more frequently when used in salt water.These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to theHonda shop manual for service procedures.For professional commercial use, log hours of operation to determine proper maintenance intervals.When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.Check the fuel line for leaks, cracks or damage. If it is leaking, cracked or damaged, take it to your servicing dealer for replacement beforeusing your outboard.Check the fuel line for leaks, cracks, or damage. Replace the fuel line if there are signs of leaks, cracks or damage.
(1)(2)
(3)(4)(5)(7)
(8)
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63
TRIM TAB ADJUSTMENT
SERVICING YOUR OUTBOARD MOTOR
TRIM TABTRIM TAB
LEFT RIGHT
TRIM TAB BOLT TRIM TAB BOLT
The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.
If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.
When the trim tab is correctlyadjusted, steering effort is equal ineither direction.
If steering effort is unequal, loosenthe trim tab bolt and adjust the angleof the trim tab. Retighten the trim tabbolt securely. If less effort is required to make left
turns, move the back of the trim tableft.
Adjust the trim tab in smallincrements, and retest steering effortwith the boat evenly loaded andrunning at cruising speed.
If less effort is required to make rightturns, move the back of the trim tabright.
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64
MANUAL RELIEF VALVE ENGINE COVER REMOVALAND INSTALLATION
SERVICING YOUR OUTBOARD MOTOR
MANUAL RELIEF VALVE
MMAANNUUAALL((TToo rreelleeaassee))
PPOOWWEERR((TToo ffiixx))
ENGINE COVERLATCH
Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.
For manual tilting, use a screwdriverto turn the valve counterclockwise 1or 2 turns. Close the valve firmlyafter positioning the outboard motor.
The outboard motor can be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.
The engine cover latch fastens theengine cover to the outboard motor.
To remove the engine cover, pull theengine cover latch to the unlockedposition, then lift the engine coverstraight up from the outboard motor.
To install the engine cover, place thecover on the outboard motor, andpush down evenly.
Lubricate the engine cover rubbersealing ring with silicone spray tomake installation easier.
The cover should be tight at the mid-case point. If the cover is loose ordifficult to secure, an adjustmentmay be necessary. Please see theshop manual or your Honda Marinedealer for adjustment.
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65
Engine Oil Level Check Engine Oil Change
SERVICING YOUR OUTBOARD MOTOR
UPPERLIMIT
LOWERLIMIT
OIL FILLER CAP
OIL LEVEL DIPSTICK
SCREWDRAIN BOLT
DRAIN BOLT COVER
Running the engine with a low oillevel can cause engine damage.
Check the engine oil level with theengine stopped and the outboardmotor in the vertical position.
Unlock and remove the enginecover (p. ).
Remove the dipstick and wipe itclean.
Insert the dipstick all the way in,then remove it and check the oillevel shown on the dipstick.
An engine oil evacuation/fillingdevice may be used to remove/addthe engine oil.
Drain the used oil while the engine iswarm. Warm oil drains quickly andcompletely.
Unlock and remove the enginecover (p. ).
If the oil level is low, remove theoil filler cap, and add oil to reachthe upper limit mark shown on thedipstick. Use the oil recommendedon p. .
Install the oil filler cap and tightenit securely. Do not overtighten.
Install and lock the engine cover.Remove the screw from the drainbolt cover, and remove the cover.
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68
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8.0 US qt (7.6 L)
8.2 US qt (7.8 L)
66
Oil Filter Change
SERVICING YOUR OUTBOARD MOTOR
SEALING WASHER
DRAIN BOLT COVERDRAIN BOLT
OIL DRAINGUIDE
Improper disposal of engine oilcan be harmf ul to the environment.If you change your own oil, pleasedispose of the used oil properly.Put it in a sealed container, andtake it to a recycling center. Donot throw it in the trash, pour it onthe ground or down a drain.
Install and lock the engine cover.
With the outboard motor in avertical position, fill to the upperlimit mark on the dipstick (p. )with the recommended oil.Engine oil refill capacity:Without oil filter change:
With oil filter change:
Install the oil filler cap and tightenit securely.
Set the drain bolt cover under theguide.
Install the drain bolt cover andsecure it with the screw.
Drain the engine oil, and reinstallthe drain bolt washer, and oil drainbolt cover (see Engine Oil Changeon p. ).
Use a suitable tool to remove theoil filter, and thoroughly drain thefilter into the used oil container.
Tilt the outboard motor, and placea suitable container below the oildrain guide to catch the used oil.
Place a suitable container belowthe oil drain guide to catch theused oil, and then remove the oilfiller cap, drain bolt, and sealingwasher.
Allow the used oil to draincompletely. Use a new sealingwasher, and then reinstall theengine oil drain bolt and washer.Tighten the drain bolt securely.
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5.
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9 lbf·ft (12 N·m , 1.2 kgf·m)
67
SERVICING YOUR OUTBOARD MOTOR
OIL FILTER
USE A SUITABLE TOOL
OIL DRAIN GUIDE
RUBBER SEAL
Use only a Honda Genuine oilf ilter or a f ilter of equivalentquality specif ied f or your model.Using the wrong f ilter, or a non-Honda f ilter which is not ofequivalent quality, may causeengine damage.
Running the engine without watercan cause serious engine damage.If you are changing the oil f ilterwhile the outboard motor is out ofthe water, use commerciallyavailable Ear-muf f s and a hose tosupply water.
Screw on the new filter by handuntil it contacts the engine, thenuse a suitable tool to tighten thefilter an additional 7/8 turn.
OIL FILTER TIGHTENINGTORQUE:
Return the outboard motor to thevertical position, and fill thecrankcase with the specifiedamount (p. ) of therecommended oil.
Start the engine and check forleaks.
Stop the engine, and check the oillevel as described on page . Ifnecessary, add oil to bring the oillevel to the upper limit mark on thedipstick.
Clean the oil filter mounting base,and coat the rubber seal of the newoil filter with clean engine oil.
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8.
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68
Engine Oil Recommendations
SERVICING YOUR OUTBOARD MOTOR
AMBIENT TEMPERATURE
If Honda 10W-30 FC-W oil is notavailable, Honda recommends thatyou use API service category SG, SHor SJ oil. The SAE oil viscosity andservice category are in the API labelon the oil container.
Oil is a major factor affectingperformance and service life. Use4-stroke detergent oil.
Honda 10W-30 FC-W outboardmotor oil is recommended forgeneral use.
FC-W is a registered trademark ofthe National Marine ManufacturersAssociation.
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69
Lubrication Points
SERVICING YOUR OUTBOARD MOTOR
PROPELLER SHAFT
TILT SHAFT
TILT LOCK LEVER/SHAFT CAM
SHIFT ARM/CLICKROLLER/NEUTRALSWITCH
THROTTLE ARM/SHIFTARM SHAFT
SWIVEL
ENGINE COVERLATCH/LOCK(each side)
THROTTLEREEL
PTT THRUST RECEIVER(each side)
Apply anticorrosion oil to pivotsurf aces where grease cannotpenetrate.
Apply Honda Marine waterproof grease to the partsshown below:Lubrication interval:
Apply corrosion inhibitor to all areas under the engine cover and any exposed metal surfaces except the belts.
After the first 20 hours or 1 month, then every 100hours or 6 months (refer to the maintenance scheduleon page ).62
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×
×
IZFR6F11 (NGK)VKJ20RZ-M11 (DENSO)
70
Spark Plug Service
SERVICING YOUR OUTBOARD MOTOR
PLUG MAINTENANCECOVER
6 22 mmFLANGE BOLT
Incorrect spark plugs can causeengine damage.
RECOMMENDED SPARK PLUGS:Do not adjust the spark plug gap.If the gap is out of specification,replace the spark plug with a newone.
Disconnect the battery negative( ) terminal.
Unlock and remove the enginecover (p. ).
Use only a ‘‘wire-type feelergauge’’ to check the spark pluggap if necessary. To preventdamaging the iridium coating ofthe center electrode, never use a‘‘leaf-type feeler gauge.’’
Do not clean the spark plugs. If anelectrode is contaminated withaccumulated objects or dirt,replace the spark plug with a newone.
This outboard motor uses spark plugsthat have an iridium coated centerelectrode. Be sure to observe thefollowing when servicing the sparkplugs.
Remove the 6 22 mm flangebolt and remove the plugmaintenance cover.
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3.
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71
SERVICING YOUR OUTBOARD MOTOR
WIRE CONNECTOR
IGNITION COIL
BOLT
SPARK PLUGWRENCH 0.039 0.051 in
(1.0 1.3 mm)
SEALINGWASHER
19 mm EYEWRENCH INSULATOR
Do not strike or drop the ignitioncoil, or it may be damaged andrequire replacement.
Inspect the spark plugs. Replacethem if the electrodes are worn, orif the insulators are cracked orchipped.
Measure the spark plug electrodegap with a wire-type feeler gauge.The gap should be 0.039 0.051inches (1.0 1.3 mm). If the gapis out of the specification, replacethe plug with a new one. Never tryto readjust the gap.
Remove the spark plugs with aspark plug wrench and 19 mm eyewrench.
Disconnect the wire connectorfrom the ignition coil by pushingon the lock tab and pulling on theconnector. Pull on the plasticconnector, not the wires.
Use a 6 mm hex. wrench toremove the bolt holding theignition coil. Remove the ignitioncoil by pulling it up slightly.
4.
5.
6. 7.
8.
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72
SERVICING YOUR OUTBOARD MOTOR
Loose spark plugs can overheatand damage the engine.Overtightening the spark plugscan damage the threads in thecylinder head.
Install the ignition coil. Reinstallthe bolt.
Push the wire connector onto theignition coil. Make sure it locks inplace.
Repeat this procedure for the otherfive spark plugs.
Reinstall the covers. Whenreinstalling the covers, make surenot to jam the wire harnessesbetween the covers and enginecase.
Install the spark plugs carefully,by hand, to avoid cross-threading.
After each spark plug seats, tightenwith the spark plug wrenchsupplied in the tool kit to compressthe sealing washer.
If reinstalling used spark plugs,tighten 1/8 1/4 turn after thespark plugs seat.
If installing new spark plugs,tighten 1/2 turn after the sparkplugs seat.
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12.
13.
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Gasoline is highlyflammable and explosive.
You can be burned orseriously injured whenhandling fuel.
Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.
73
REFUELING
SERVICING YOUR OUTBOARD MOTOR
Never refill the fuel tank inside abuilding where gasoline fumes mayreach flames or sparks. Keepgasoline away from appliance pilotlights, barbecues, electric appliances,power tools, etc.
Spilled fuel is not only a fire hazard,it causes environmental damage.Wipe up spills immediately.
If you do not anticipate cyclingthrough at least one complete tank offuel within a 30 day period, werecommend adding Honda MarineFuel Stabilizer each time you refuel.
Check the fuel level and refill ifnecessary. Do not fill the fuel tankabove the UPPER LIMIT. Refer tothe boat manufacturer’s instructions.
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74
FUEL RECOMMENDATIONS
SERVICING YOUR OUTBOARD MOTOR
Use unleaded gasoline with a pumpoctane rating of 86 or higher.
Your outboard motor is certified tooperate on unleaded gasoline.Unleaded gasoline produces fewerengine and spark plug deposits andextends exhaust system life.
Engine damage or performanceproblems that result from using a fuelwith percentages of ethanol ormethanol greater than shown aboveare not covered under warranty.
Use of fuels with content of ethanolor methanol greater than shownabove may cause starting and/orperformance problems. It may alsodamage metal, rubber, and plasticparts of the fuel system.
Never use stale or contaminatedgasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fueltank.
You may use unleaded gasolinecontaining no more than 10% ethanol(E10) or 5% methanol by volume. Inaddition, methanol must containcosolvents and corrosion inhibitors.
If your outboard motor will be usedon an infrequent or intermittent basis,please refer to the fuel section of theSTORAGE chapter (p. ) foradditional information regarding fueldeterioration.
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Gasoline is highlyflammable and explosive.
You can be burned orseriously injured whenhandling fuel.
Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.
75
Fuel Filter Inspection andReplacement
SERVICING YOUR OUTBOARD MOTOR
ENGINE COVER LATCH
ENGINE OIL FILTER
FUEL FILTER (inside strainer cup)
Water or sediment accumulation inthe filter can cause loss of power orhard starting. To prevent enginemalfunction, inspect the filter andreplace when necessary.
The fuel filter (inside the strainercup) is located below the engine oilfilter.
Remove the engine cover.
Looking through the translucentstrainer cup, check the fuel filterfor water accumulation orsediment.
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‘‘ ’’
2.5 lbf·ft (3.4 N·m , 0.35 kgf·m)
76
SERVICING YOUR OUTBOARD MOTOR
FUEL HOSESSUSPENSION STRAP
SUSPENSION STRAP
FUEL STRAINER
‘‘I’’ MARK
STRAINER ASSEMBLY
SCREW (3)
STRAINER CUP
FUEL FILTER
STRAINER BODY Thoroughly clean the strainer cup,and replace with a new fuel filter.
Reassemble the strainer body andthe cup.STRAINER TIGHTENINGTORQUE:
Install the suspension strap to thefuel strainer.
Align the I mark on thesuspension strap as shown belowand install the fuel strainer to thebracket.
Remove the strainer assembly. If itis difficult to remove the strainerassembly by yourself, consult anauthorized Honda Marine dealer.Remove the suspension strap fromthe fuel filter bracket, and thenremove the strap from the fuelfilter assembly.
Remove the three screws andseparate the fuel strainer cup fromthe strainer body.
Before removing the fuel filter, toprevent fuel leakage, placecommercially available fuel hoseclips on the fuel hoses on each sideof the fuel filter.
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You can be burned orseriously injured whenhandling fuel.
Gasoline is highlyflammable and explosive.
Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.
77
Water Separator Inspection andService
SERVICING YOUR OUTBOARD MOTOR
WATER SEPARATOR
The water separator is located besidethe oil level dipstick. Wateraccumulation in the water separatorcan cause loss of power or hardstarting. Check the water separatorperiodically. Clean it or consult withan authorized Honda Marine dealerfor cleaning.
Remove the engine cover (p. ).
Remove the separator assembly. Ifit is difficult to remove theseparator assembly by yourself,consult an authorized HondaMarine dealer.
If loss of power or hard starting arefound to be caused by excessivewater or sediment accumulation inthe fuel filter, inspect the fuel tank.
Clean the fuel tank and tank filter ifnecessary. It may be necessary todrain the fuel tank completely andrefill with fresh gasoline.
Prime the engine using the primingbulb (refer to page ). Check forfuel leaks. Repair any fuel leaks ifnecessary.
10.
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2.
40
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11/03/17 10:45:28 31ZY2630_078
‘‘ ’’
2.5 lbf·ft (3.4 N·m , 0.35 kgf·m)
78
SERVICING YOUR OUTBOARD MOTOR
‘‘I’’ MARK
WATER SEPARATOR
SUSPENSIONSTRAP
SUSPENSION STRAPBOWL
O-RING
CUP
SUSPENSION STRAP
FUEL HOSES
SEPARATOR ASSEMBLY
SCREW(3)
Pinch the fuel hoses withcommercially available hose clipsto prevent fuel leakage.
Clean the fuel tank and tank filter ifnecessary. It may be necessary todrain the fuel tank completely andrefill with fresh gasoline.
If the buzzer sounds or water orsediment accumulation are found tobe caused by excessive water orsediment accumulation in the fuelfilter, inspect the fuel tank.
Squeeze and release the primingbulb to fill the vapor separator, andcheck for leaks.
Remove the three screws andseparate the water separator cupfrom the body.
Thoroughly clean the waterseparator cup.
Reassemble the water separatorbody and the cup.TIGHTENING TORQUE:
Align the I mark on thesuspension strap as shown aboveand install the water separator tothe bracket.
Remove the suspension strap fromthe water separator bracket; thenremove the strap from theseparator assembly.During removal of the separatorassembly, take care not to damagethe wire harness with the separatorbracket. 7.
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79
Anode Replacement
SERVICING YOUR OUTBOARD MOTOR
ANODE(each side)
ANODE(stern bracket)
Painting or coating the anodes willdef eat their purpose and will lead torust and corrosion damage to theoutboard motor. The anodes must beexposed to the water in order toprotect the outboard motor.
The anodes are located on each sideof the gear case. They are made of asacrificial material that helps toprotect the outboard motor fromcorrosion.
Replace the anodes when they havebeen reduced to about half theiroriginal size, or if they are crumbling.
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0.7 lbf·ft (1 N·m, 0.1 kgf·m)
33 lbf·ft (44 N·m, 4.5 kgf·m)
80
Propeller Replacement
SERVICING YOUR OUTBOARD MOTOR
Installation
Removal
Do not tighten the castle nut abovethe TIGHTENING TORQUE LIMIT,or the propeller and shaf t may bedamaged.
TIGHTENING TORQUE LIMIT:
Before replacing the propeller,remove the emergency stop switchclip from the emergency stop switchto prevent any possibility of theengine being started while you areworking with the propeller.
Some propeller brands requirespecific mounting hardware. Refer toyour specific propeller manufacturer’sinstructions for proper installation.
Then, using a torque wrench,tighten the castle nut until the firstavailable groove in the castle nutaligns with the cotter pin hole. Donot tighten past the first alignmentof the castle nut groove and thecotter pin hole.
Be sure to replace the cotter pinwith a new one.
Use a Honda Genuine stainlesssteel cotter pin or equivalentcotter pin and bend the pin endsas shown on next page.
Apply marine grade grease to thepropeller shaft.
Install the thrust washer with thegrooved side toward the gear case.
Install the propeller.
Install the washer as shown on thenext page.
Lightly tighten the castle nut byhand or wrench until the propellerhas no free play.
Tighten the castle nut using atorque wrench.
The propeller blades may have sharpedges, so wear heavy gloves toprotect your hands.
Operating the outboard motor athigher altitudes will reduce availablepower. This may require decreasingthe propeller pitch to maintain correctengine RPM.
Remove the cotter pin, unscrewthe castle nut, remove the washer,and then remove the propeller andthrust washer.
Inspect the propeller shaft for anyfishing line or debris.
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CASTLE NUT TIGHTENINGTORQUE:
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81
Inspect After Operating
SERVICING YOUR OUTBOARD MOTOR
PROPELLER
COTTER PINTHRUST WASHER
CASTLE NUT
WASHER
MARINE GREASE
Note that these wrenches are notincluded with the tool set that comeswith the outboard motor. Contactyour authorized Honda Marine dealerfor additional tool information.
Stop the engine and remove theengine cover (p. ).Confirm the cooling water leakagefrom the engine.
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82
Cleaning and Flushing
CLEANING AND FLUSHING
FLUSH PORTCONNECTOR
Cleaning
Flushing With a Garden Hose
Do not apply water or corrosioninhibitor directly to the electricalcomponents under the engine cover,such as the AC generator, HO2Ssensor, the AC generator belt, ortiming belt. If water or corrosioninhibitor penetrates thesecomponents, they may be damaged.Bef ore applying a corrosioninhibitor, cover the AC generator,belt and HO2S sensor with aprotective material to preventdamage.
Do not run the engine when f lushingthe outboard motor with a gardenhose or the outboard motor may bedamaged.
After each use in salt water or dirtywater, thoroughly clean and flush theoutboard motor with fresh water.
Touch up any damaged paint, andcoat areas that may rust withcorrosion inhibitor. Lubricatecontrols with a silicone spraylubricant.
Wash the outside of the outboardmotor with clean, fresh water, andflush the cooling system as follows.
Disconnect the fuel hose connectorfrom the outboard motor.
Tilt down the outboard motor.
Disconnect the flush portconnector.
For safety, remove the emergencystop switch clip so the engine cannotbe started while you are standing nearthe propeller.
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83
CLEANING AND FLUSHING
EXHAUST PORT
FLUSH PORTCONNECTOR
GARDEN HOSE
Turn on the fresh water supply andflush the outboard motor for atleast 10 minutes.
After flushing, disconnect thegarden hose and reconnect theflush port connector.
Screw the flush port connectoronto the garden hose.
Tilt up the outboard motor andmove the tilt lock lever to theLOCK position.
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84
Fuel
STORAGE
Adding a Fuel Stabilizer
Depending on the region where youoperate your outboard, f uelf ormulations may deteriorate andoxidize rapidly. Fuel deteriorationand oxidation can occur in as littleas 15 days and may cause damage tothe f uel system. Please check withyour servicing dealer f or localstorage recommendations.
Distributor’s Limited Warranty
Drain the vapor separator beforeadding fuel stabilizer.
When adding a fuel stabilizer, fill thefuel tank with fresh gasoline. If onlypartially filled, air in the tank willpromote fuel deterioration duringstorage. If you keep an additionalcontainer of gasoline for refueling,be sure that it contains only freshgasoline.
Gasoline will oxidize and deterioratein storage. Old gasoline will causehard starting, and it leaves gumdeposits that clog the fuel system. Ifthe gasoline in your fuel tank andvapor separator deteriorates duringstorage, you may need to have thevapor separator and other fuel systemcomponents serviced or replaced.
The length of time that gasoline canbe left in your fuel tank and vaporseparator without causing functionalproblems will vary with such factorsas gasoline blend, your storage
temperatures, and whether the fueltank is partially or completely filled.The air in a partially filled fuel tankpromotes fuel deterioration. Verywarm storage temperatures acceleratefuel deterioration. Fuel deteriorationproblems may occur in less than 15days, if the gasoline was not freshwhen you filled the fuel tank.
You can extend fuel storage life byadding a gasoline stabilizer that isformulated for that purpose, or youcan avoid fuel deterioration problemsby draining all the fuel from the fueltank and vapor separator.
The(p. ) does not cover fuel systemdamage or engine performanceproblems resulting from neglectedstorage preparation.
1.
116
11/03/17 10:46:40 31ZY2630_085
85
STORAGE
DRAIN HOSE
VAPOR SEPARATOR
DRAIN SCREW
Draining the Fuel SystemYou can avoid fuel deteriorationproblems by draining the fuel tankand vapor separator.
Drain the fuel into an approved fuelcontainer.
Add Honda Marine fuel stabilizerfollowing the instructions on thelabel.
After adding a fuel stabilizer, runthe engine in water for 10 minutesto be sure that the treated gasolinehas replaced the untreated gasolinein the vapor separator.
Turn the engine OFF.
Unhook the drain hose from thelower left of the head cover.
1.
2.
3.
4.
11/09/14 13:33:07 31ZY2630_086
-
- -Gasoline is highlyflammable and explosive.
You can be burned orseriously injured whenhandling fuel.
Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.
86
Engine Oil
STORAGE
Change the engine oil and the oilfilter (p. ).
Remove the spark plugs (p. ),and remove the emergency stopswitch clip from the emergencystop switch.
With the outboard motor turned tothe starboard side, tilt the outboardmotor up. Keep the end of thedrain hose below the level of thevapor separator drain screw, andwatch for the fuel to start flowingout the drain hose.
Set the end of the hose toward theoutside of the engine undercaseand below the level of the vaporseparator drain screw.
Pour 1 2 teaspoons (5 10 cm )of clean engine oil into eachcylinder.
Reinstall the spark plugs (p. ).
Rotate the engine a fewrevolutions to distribute the oil inthe cylinders.
Loosen the vapor separator drainscrew by using a commerciallyavailable flat tip screwdriver.
After the fuel starts flowing outthe drain hose, tilt the outboardmotor down and allow the vaporseparator to finish draining.
After draining thoroughly, tightenthe drain screw securely.
Clip the drain hose on the headcover.
Drain the fuel tank into anapproved gasoline container, or ifyou need to store fuel in the fueltank, you can extend fuel storagelife by filling the fuel tank withfresh gasoline and adding HondaMarine fuel stabilizer followingthe directions on the container.
1.
2.
3.
4.
5.
4.
5.
6.
7.
8.
2.
3.
65 67
70
71
3
11/09/14 13:33:21 31ZY2630_087
87
STORAGE PRECAUTIONSHOISTING THE OUTBOARDMOTOR
STORAGE
HOISTHOOKS
ENGINE COVERLATCH
Select a well-ventilated storage area.If possible, avoid storage areas withhigh humidity.
If storing a container of gasoline,store it away from any appliance thatoperates with a flame, such as afurnace, water heater, or clothesdryer. Also avoid any area with aspark producing electric motor, orwhere power tools are operated.
Attach the hoist hooks to thelifting eyes.
Disconnect the outboard motorfrom the boat, hoist the outboardmotor, and move it to the storagearea.
After the outboard motor is placedin storage and disconnected fromthe hoist, install the engine cover.
Unlock and remove the enginecover.
2.
3.
4.
1.
11/03/17 10:47:16 31ZY2630_088
-
88
REMOVAL FROM STORAGE
STORAGE
PROTECTOROUTBOARDMOTOR STAND
BEFOREOPERATION
Check your outboard motor asdescribed in the
chapter of this manual.
If the cylinders were coated with oilduring storage preparation, theengine may smoke briefly at startup.This is normal.
Cover the outboard motor to keep outdust. Do not use plastic sheet as adust cover. A nonporous cover willtrap moisture, promoting rust andcorrosion.
Rest the outboard motor on a cushionof protective material.
If it is necessary to store the outboardmotor horizontally, drain the vaporseparator (p. ), and drain theengine oil (p. ), before removingthe outboard motor from the boat.
If the outboard motor will beremoved from the boat for storage,we recommend storing it verticallyby mounting it on a commerciallyavailable stand.
6585 86
11/03/17 10:47:25 31ZY2630_089
89
WITH OUTBOARD MOTORINSTALLED ON BOAT
WITH OUTBOARD MOTORREMOVED FROM BOAT
TRANSPORTING
OUTBOARD MOTOR SUPPORT BAR(commercially available)
Use an outboard motor support bar toprevent the outboard motor frommoving while trailering the boat.Refer to the manufacturer’sinstructions for using an outboardmotor support bar.
When trailering a boat with theoutboard motor attached, alwaysdisconnect the fuel line from the fueltank.
Secure the outboard motor in eitherthe vertical or horizontal positionshown on p. .
The preferred method is to leave theengine in the normal running position,but if there is insufficient roadclearance, you can tilt the outboardmotor using a commercially availableoutboard motor support bar availablethrough your dealer. Refer to themanufacturer’s instructions for usingan outboard motor support bar.
88
11/03/17 10:47:32 31ZY2630_090
90
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Clip not inserted in emergency stop switch.
Control lever not in neutral position.
Fast idle lever raised (side-mount type).
Insert clip in emergency stop switch.
Shift to neutral.
Leave fast idle lever OFF (p. ).42
11/09/14 13:33:50 31ZY2630_091
-
91
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Out of fuel. Refuel (p. ).
Fuel hose not primed. Squeeze priming bulb (p. ).
Fuel filter or fuel tank filter clogged. Replace fuel filters (p. ).
Bad fuel; outboard motor stored without treating ordraining gasoline, or refueled with bad gasoline.
Drain fuel tank and vapor separator (p. ).Refill with fresh gasoline (p. ).
85 86
73
40
75
73
11/09/14 13:33:58 31ZY2630_092
92
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause Correction
Battery connections loose or corroded. Clean and tighten battery connections.
Battery discharged. Recharge battery.
Fuse(s) blown. Replace fuse(s) (p. ).
Spark plugs faulty, fouled, or improperly gapped. Replace spark plugs (p. ).
Spark plugs wet with fuel (flooded engine). Dry and reinstall spark plugs. Start engine with thethrottle open.
Fuel system malfunction, fuel pump failure, ignitionmalfunction, stuck valves, starter malfunction, switchmalfunction, or electrical problem in the startingcircuit, etc.
Use starting procedure (p. , , ); if engine stillwill not start, then take outboard motor to anauthorized Honda Marine dealer, or refer to the shopmanual.
95
70
41 44 46
11/09/14 13:34:09 31ZY2630_093
-
93
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
Possible Cause Correction
Fast idle lever raised (side-mount type). Leave fast idle lever OFF (p. ).
Fuel hose not primed.
Fuel filter or fuel tank clogged.
Squeeze priming bulb (p. ).
Replace fuel filters (p. ).
Bad fuel; outboard motor stored without treating ordraining gasoline, or refueled with bad fuel.
Drain fuel tank and vapor separator (p. ). Refillwith fresh gasoline (p. ).
42
40
75
7385 86
11/09/14 13:34:16 31ZY2630_094
94
TAKING CARE OF UNEXPECTED PROBLEMS
HARD STARTING OR STALLS AFTER STARTING
Possible Cause Correction
Spark plugs faulty, fouled, or improperly gapped. Replace spark plug (p. ).
Fuel system malfunction, fuel pump failure, ignitionmalfunction, etc.
Take outboard motor to an authorized Honda Marinedealer, or refer to the shop manual.
Faulty thermostat or water pump.
Water intake screens clogged.
Possible Cause
Take outboard motor to an authorized Honda Marinedealer, or refer to the shop manual.
Clean water intake screens.
Correction
ENGINE OVERHEATS
70
11/09/14 13:34:26 31ZY2630_095
-
95
Electric Starter Will NotOperate
FUSES
Battery Will Not Charge
Fuse Replacement
TAKING CARE OF UNEXPECTED PROBLEMS
MAINFUSES
SPAREFUSES
FUSE COVER
FUSE HOLDER
Main Fuse
ACG Fuse
Disconnect the battery cable at thebattery negative ( ) terminal bef orereplacing the f use.Failure to do so may cause a shortcircuit.
The 10A, 15A, and 30A main fusesprotect the electric starter relay andrelated circuits.
A 150A ACG fuse protects thealternator circuit. If the ACG fuseblows, the engine will not charge thebattery. Refer to (p. ).
Stop the engine.
Disconnect the battery.
Remove the engine cover.
Remove the fuse cover.
The 10A main fuse protects theignition switch and related circuits. Ifthis fuse blows, the engine will notstart or run, and the power trim/tiltswitch will not activate the trim/tiltmechanism.
1.
2.
3.
4.
97
11/03/17 10:48:46 31ZY2630_096
*
*
*
*
10 A, 15 A, 30 A
96
TAKING CARE OF UNEXPECTED PROBLEMS
FUSE PULLER
BLOWN
Use the fuse puller from the toolkit to remove the fuses. If a fuse isblown, install a replacement fuseof the same specified rating. Theoutboard motor is supplied withspare fuses in the fuse holder.
MAIN FUSE RATINGS:
Amps.10 A
10 A
15 A
10 A
15 A
30 A
1: Via main relay
Component (s) or Circuit (s) ProtectedFuel pumpAlternator (output terminal), oil indicator light,Overheat indicator light, Power tilt relay, Main relay,Tachometer, Trim meter, Warning buzzerECM (power supply), InjectorAlternator, HO2S, Fuel line cut-off solenoid valve,IAB control solenoid valve, Rocker arm oil controlvalve, DLCDirect ignition coilsECM (power supply), InjectorAlternator, HO2S, Fuel line cut-off solenoid valve,IAB control solenoid valve, Rocker arm oil controlvalve, DLCDirect ignition coilsStarter motor
Fuse No.1
2
3
4
5
6
5.
1
1
1
11/03/17 10:48:55 31ZY2630_097
150 A
97
Replacement
TAKING CARE OF UNEXPECTED PROBLEMS
FUSE CASE LID
SPARE FUSEFUSE (150 A)
‘‘150 A’’ MARK
ACG Fuse
Never use a f use with a ratinggreater than specif ied. Seriousdamage to the electrical system couldresult.
Reinstall the fuse cover and theengine cover.
Reconnect the battery.
If a blown fuse is found, try todetermine and correct the electricalproblem that caused the blown fuse.An uncorrected electrical problemmay cause the fuse to blow again.
If fuses continue to blow, take theoutboard motor to an authorizedHonda Marine dealer for inspectionand service, or refer to the shopmanual.
Install the engine cover.
Reconnect the battery.
Be sure the fuse case lid issecurely locked.
After finishing replacement, installthe fuse case lid with its hooktoward the engine side.
ACG FUSE:
Install a new fuse with the ‘‘150A’’ mark downward.
Remove the old fuse by removingtwo 5 mm screws.
Remove the fuse case lid.
Remove the engine cover.
Disconnect the battery.
Stop the engine.1.
2.
6.
7.
3.
4.
5.
6.
7.
8.
9.
10.
11/03/17 10:49:13 31ZY2630_098
98
Digital TachometerOIL PRESSURE INDICATORGOES OFF AND ENGINESPEED IS LIMITED
TAKING CARE OF UNEXPECTED PROBLEMS
(GREEN)
BUZZER
BUZZER
(GREEN)
OIL PRESSUREINDICATOR
OIL PRESSUREINDICATOR
Side-Mount Type
Panel-Mount/Top-Mount Types
If oil pressure becomes low, the oilpressure indicator will go off, and theengine protection system limitsengine speed. If you are at cruisingspeed, engine speed will decreaseautomatically.
The oil pressure indicator is alsoequipped with a buzzer that soundswhen the oil pressure indicator goesoff.
Low oil pressure may be the result ofa low engine oil level, or there maybe a problem with the enginelubrication system.
A spare fuse is located on the reverseside of the fuse case lid and tightenedwith two 3 mm screws.When the new fuse is set as a sparefuse on the reverse side of the fusecase lid, set the fuse so that you cansee the ‘‘150 A’’ mark on it.
Normal
Abnormal
11/03/17 10:49:24 31ZY2630_099
99
Digital TachometerOVERHEAT INDICATORCOMES ON AND ENGINESPEED IS LIMITED
TAKING CARE OF UNEXPECTED PROBLEMS
(RED)
(RED)
BUZZER
BUZZER
OVERHEATINDICATOR
OVERHEATINDICATOR
Side-Mount Type
Panel-Mount/Top-Mount Types
If the engine overheats, the overheatindicator will come on, and theengine will stop in 20 seconds afterthe engine protection system limitsengine speed. If you are at cruisingspeed, engine speed will decreaseautomatically.
All types are equipped with a buzzerthat sounds when the overheatindicator comes on.
Engine overheating may be the resultof restricted water intake screens, orthere may be a problem with thecooling system thermostat or waterpump.
If the throttle is closed suddenly afterfull throttle operation, engine speedmay drop below the specified idlerpm, and that could activate theengine protection systemmomentarily.
If low oil pressure activates theengine protection system, stop theengine, check the engine oil level(p. ), and add oil if needed.
With the engine oil at therecommended level, restart theengine. If the lubrication system isOK, the oil pressure indicator shouldcome on within 30 seconds, and theengine will respond normally tothrottle control lever operation.
If the engine protection systemremains activated after 30 seconds,return to the nearest boat landing, andhave the outboard motor inspected byan authorized Honda Marine dealer.
Normal
Abnormal
65
11/03/17 10:49:38 31ZY2630_100
-
100
WATER SEPARATORBUZZER SOUNDS
TAKING CARE OF UNEXPECTED PROBLEMS
WATER SEPARATOR
COOLING SYSTEM INDICATOR
When the water separator buzzersounds (a rapid, repeating signal):
If there is no water flowing from thecooling system indicator, stop theengine and check the discharge portfirst then tilt the outboard motor toinspect the water intake screens. Ifclogged, clean the water intakescreens, return the outboard motor tothe running position, restart theengine, and check the cooling systemindicator again.
If there is still no water flowing fromthe cooling system indicator, or if theengine protection system remainsactivated after 30 seconds, return tothe nearest boat landing, and have theoutboard motor inspected by anauthorized Honda Marine dealer.
If the engine is stopped after runningat full throttle, and then restartedsoon afterward, that could activatethe engine protection systemmomentarily.
If overheating activates the engineprotection system, idle the engine inneutral, and check the cooling systemindicator.
If water is flowing from the coolingsystem indicator, continue idling for30 seconds. If the cooling system isOK, the overheat indicator should gooff within 30 seconds, and the enginewill respond normally to throttlecontrol lever operation.
Check the water separator for watercontamination. If water is present,stop the engine, and clean the waterseparator following the instructionson pages , or consult withan authorized Honda Marine dealer.
77 78
11/03/17 10:49:47 31ZY2630_101
-
-
-
101
SUBMERGED OUTBOARDMOTOR
WATER SEPARATORINDICATOR
Digital Speedometer
TAKING CARE OF UNEXPECTED PROBLEMS
Change the engine oil and oil filteras described on p. . Ifthere was water in the enginecrankcase, or if the used engine oilshowed signs of watercontamination, then a secondengine oil change should beperformed after running the enginefor half an hour.
Remove the spark plugs (p. ).Operate the starter to expel waterfrom the engine’s cylinder.
When the water separator indicatorblinks:
Check the water separator for watercontamination. If water is present,stop the engine, and clean the waterseparator following the instructionson pages , or consult withan authorized Honda Marine dealer.
Drain the vapor separator asdescribed on p. .
Remove the engine cover, andrinse the outboard motor withfresh water to remove salt water,sand, mud, etc.
If there is a Honda Marine dealershipnearby, take the outboard motor tothe dealer immediately. If you are farfrom a dealership, proceed asfollows:
A submerged outboard motor mustbe serviced immediately after it isrecovered from the water in order tominimize corrosion.
1.
2.
3.
4.
Normal
Abnormal
65 67
70
77 78
85 86
11/03/17 10:49:59 31ZY2630_102
102
TAKING CARE OF UNEXPECTED PROBLEMS
Running the outboard motor withoutsuf f icient cooling water will damagethe water pump and overheat theengine.
If the engine fails to start, removethe spark plugs and dry them, thenreinstall the spark plugs andattempt to start the engine again.
If the engine starts, and nomechanical damage is evident,continue to run the engine for ahalf hour or longer. Be sure thewater level is at least 2 inches (5cm) above the antiventilation plateto avoid overheating and waterpump damage.
As soon as possible, take theoutboard motor to an authorizedHonda Marine dealer forinspection and service.
Attempt to start the engine (be surethe water level is at least 2 inchesabove the antiventilation plate).
Put a teaspoon of engine oil intoeach spark plug hole to lubricatethe inside of the cylinders.Reinstall the spark plugs.
If the engine was running when itsubmerged, there may bemechanical damage, such as bentconnecting rods. If the enginebinds when cranked, do notattempt to run the engine until ithas been repaired.
7.
6.
5.
11/03/17 10:50:08 31ZY2630_103
103
Serial Number Locations
TECHNICAL INFORMATION
ENGINE SERIAL NUMBER
PRODUCTIDENTIFICATIONNUMBER
STERN BRACKET
Product identification number: Engine serial number:
The product identification number isstamped on a plate attached on theright stern bracket.
The engine serial number isstamped on the upper right side ofthe engine.
Date of purchase:
Record the product identificationnumber, the engine serial number,and the date of purchase in the spaceprovided on this page. You will needthese numbers when ordering parts,and when making technical orwarranty inquiries (p. ).113
11/09/14 13:35:52 31ZY2630_104
-12V 92Ah/5HR (110Ah/20HR)(CCA800)
104
Battery
Minimum Requirements
WARNING:
Wash yourhands after handling.
TECHNICAL INFORMATION
Be caref ul to avoid connecting thebattery in reverse polarity, as thiswill damage the battery-chargingsystem in the outboard motor.Do not disconnect the batterycables while the engine is running.Disconnecting the cables while theengine is running will damage theoutboard motor’s electrical system.
Battery cable extension: Extendingthe original battery cable willcause the battery voltage to dropdue to the increased length of thecable and number of connections.This voltage drop may cause thebuzzer to sound momentarily whenengaging the starter motor andmay prevent the engine f romstarting. If the engine starts andthe buzzer sounds momentarily,there may be barely suf f icientvoltage reaching the engine.
For complete information, refer tothe battery manufacturer’sinstructions.
Battery posts, terminals,and related accessories contain leadand lead compounds.
11/09/14 13:35:59 31ZY2630_105
105
Emission Control SystemInformation
TECHNICAL INFORMATION
Ignition Timing Control System
Source of Emissions
PGM-FI System
The U.S., Calif ornia Clean AirActs, and Environment Canada
EPA, California, and Canadianregulations require all manufacturersto furnish written instructionsdescribing the operation andmaintenance of emission controlsystems.
The system constantly adjusts theignition timing, reducing the amountof HC, CO, and NOx produced.
The combustion process producescarbon monoxide, oxides of nitrogen,and hydrocarbons. Control ofhydrocarbons and oxides of nitrogenis very important because, undercertain conditions, they react to formphotochemical smog when subjectedto sunlight. Carbon monoxide doesnot react in the same way, but it istoxic.
Honda utilizes appropriate air/fuelratios and other emissions controlsystems to reduce the emissions ofcarbon monoxide, oxides of nitrogen,and hydrocarbons.
The PGM-FI system uses sequentialmultiport fuel injection. It has threesubsystems: Air Intake, EngineControl, and Fuel Control. TheEngine Control Module (ECM) usesvarious sensors to determine howmuch air is going into the engine. Itthen controls how much fuel to injectunder all operating conditions.
The following instructions andprocedures must be followed in orderto keep the emissions from yourHonda engine within the emissionstandards.
11/09/14 13:36:07 31ZY2630_106
106
TECHNICAL INFORMATION
Replacement PartsProblems That May Af f ectEmissions
Tampering and Altering
Tampering is a violation of Federaland Calif ornia law.
A manufacturer of an aftermarketpart assumes the responsibility thatthe part will not adversely affectemission performance. Themanufacturer or rebuilder of the partmust certify that use of the part willnot result in a failure of the engine tocomply with emission regulations.
The emission control systems onyour Honda engine were designed,built, and certified to conform withEPA and California emissionregulations. We recommend the useof Honda Genuine parts wheneveryou have maintenance done. Theseoriginal-design replacement parts aremanufactured to the same standardsas the original parts, so you can beconfident of their performance. Theuse of replacement parts that are notof the original design and qualitymay impair the effectiveness of youremission control system.
If you are aware of any of thefollowing symptoms, have yourengine inspected and repaired byyour servicing dealer.
Hard starting or stalling afterstarting.
Rough idle.
Misfiring or backfiring under load.
Afterburning (backfiring).
Black exhaust smoke or high fuelconsumption.
Alterations that would cause theengine to operate outside its designparameters.
Removal or alteration of any partof the intake, fuel, or exhaustsystems.
Tampering with or altering theemission control system may increaseemissions beyond the legal limit.Among those acts that constitutetampering are:
11/09/14 13:36:18 31ZY2630_107
-
107
TECHNICAL INFORMATION
Maintenance
Follow the maintenance schedule onp. . Remember that thisschedule is based on the assumptionthat your machine will be used for itsdesigned purpose. Sustained high-load operation, or use in unusualconditions, will require morefrequent service.
61 62
11/09/14 13:36:21 31ZY2630_108
108
Star Label
The Symbol for Cleaner Marine Engines:
Cleaner Air and Water -
Better Fuel Economy -
Longer Emission Warranty -
US, Puerto Rico, and US VirginIslands
TECHNICAL INFORMATION
The Star Label means Cleaner Marine Engine
for healthier lifestyle and environment.
burns up to 30 - 40 percent less gas and oil thanconventional carbureted two-stroke engines, saving money and resources.
protects consumer for worry-free operation.
This engine has been certified as a:
A Star label was applied to thisoutboard motor in accordance withthe requirements of the CaliforniaAir Resources Board.
11/09/14 13:36:31 31ZY2630_109
109
One StarLowEmission
Two StarsVery LowEmission
Three StarsUltra LowEmission
Four StarsSuper UltraLow Emission
TECHNICAL INFORMATION
The one-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2001 exhaust emissionstandards. Engines meeting these standards have 75% lower emissions thanconventional carbureted two-stroke engines. These engines are equivalentto the U.S. EPA’s 2006 standards for marine engines.
The two-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2004 exhaust emissionstandards. Engines meeting these standards have 20% lower emissions thanOne Star-Low Emission engines.
The three-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2008 exhaust emissionstandards or the Sterndrive and Inboard marine engine 2003-2008 exhaustemission standards. Engines meeting these standards have 65% loweremissions than One Star-Low Emission engines.
The four-star label identifies engines that meet the Air Resources Board’sSterndrive and Inboard marine engine 2009 exhaust emission standards.Personal Watercraft and Outboard marine engines may also comply withthese standards. Engines meeting these standards have 90% loweremissions than One Star-Low Emission engines.
Cleaner Watercraft - Get the Facts1-800-END-SMOG
www.arb.ca.gov
11/09/14 13:36:41 31ZY2630_110
-
-
- -
-
*
*
BF200A
36.2 in (920 mm)24.6 in (625 mm)
XCBAFJBAEJ
XBAEJ
L
65.7 in(1,670 mm)
70.9 in(1,800 mm)
20.0 in(508 mm)
25.0 in(635 mm)
API standard (SG, SH or SJoil) SAE/FC-W 10W-30
API standard (GL-4) SAE 90Hypoid gear oil
ULTRA · LOW EMISSION12V 60A
Water cooling with thermostatWater exhaust
VKJ20RZ-M11 (DENSO)IZFR6F11 (NGK)
Electric powered mechanical
Forward-Neutral-Reverse (dog type)30° right and left
4° to 16°
Stageless (72°)
Trochoid pump pressure lubricationFully transistorized, battery ignition
Electric starter0.039 0.051 in (1.0 1.3 mm)
211.7 cu-in (3,471 cm )4 stroke OHC 6-cylinder (V6)
5,000 6,000 rpm149.1 kW (200 HP)
584 lbs(265 kg)
595 lbs(270 kg)
602 lbs(273 kg)
8.0 US qt (7.6 L)
8.2 US qt (7.8 L)
1.24 US qt (1.17 L)
Unleaded gasoline(86 pump octane or higher)
Engine:
Gear case:
Engine:
Gear case:
without oil filter change
with oil filter change
110
Specifications
TECHNICAL INFORMATION
MODELDescription codeTypeOverall lengthOverall widthOverall height
Specified oil
Oil capacity
CARB star labelD.C. outputCooling systemExhaust systemSpark plugs
Fuel pumpFuel
Gear changeSteering angle
Trim angle(when transom angle is12°)
Tilt up angle(when transom angle is12°)
Transom height(when transom angle is12°)Dry weight
Lubrication systemIgnition systemStarter systemSpark plug gapDisplacementEngine typeFull throttle rangeRated power
Without battery cable, with propellerHonda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
11/09/19 14:35:35 31ZY2630_111
-
-
- -
-
*
*
BF225A
36.2 in (920 mm)24.6 in (625 mm)
L X XC
65.7 in(1,670mm)
211.7 cu-in (3,471 cm )4 stroke OHC VTEC 6-cylinder (V6)
5,000 6,000 rpm167.8 kW (225 HP)
589 lbs(267 kg)
20.0 in(508mm)
XX
70.9 in(1,800 mm)
75.8 in(1,925 mm)
XXCBAGJ BAGJ BAHJ BAGJ BAHJ
25.0 in(635 mm)
30.0 in(762 mm)
Electric starterFully transistorized, battery ignitionTrochoid pump pressure lubrication
API standard (SG, SH or SJoil) SAE/FC-W 10W-30
API standard (GL-4) SAE 90Hypoid gear oil
ULTRA · LOW EMISSION12V 60A
Water cooling with thermostatWater exhaust
VKJ20RZ-M11 (DENSO)IZFR6F11 (NGK)
Electric powered mechanical
Forward-Neutral-Reverse (dog type)30° right and left
600 lbs(272 kg)
606 lbs(275 kg)
0.039 0.051 in (1.0 1.3 mm)
611 lbs(277 kg)
617 lbs(280 kg)
4° to 16°
Stageless (72°)
Unleaded gasoline(86 pump octane or higher)
8.0 US qt (7.6 L)
8.2 US qt (7.8 L)
1.24 US qt (1.17 L)
Engine:
Gear case:
Engine:
Gear case:
without oil filter change
with oil filter change
111
Specifications
TECHNICAL INFORMATION
MODELDescription codeTypeOverall lengthOverall widthOverall height
Spark plug gapDisplacementEngine typeFull throttle rangeRated power
Transom height(when transom angle is12°)
Starter systemIgnition systemLubrication system
Specified oil
Oil capacity
CARB star labelD.C. outputCooling systemExhaust systemSpark plugs
Fuel pumpFuel
Gear changeSteering angleTilt up angle(when transom angle is12°)Trim angle(when transom angle is12°)
Dry weight
Without battery cable, with propellerHonda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
11/09/19 14:36:15 31ZY2630_112
±±
±- -
0.22 0.02 mm0.30 0.02 mm
650 50 rpm
No other adjustments needed
0.039 0.051 in (1.0 1.3 mm) See page 71See shop manualSee shop manual
Exhaust:Intake:
112
TECHNICAL INFORMATION
BF200A/BF225A Tune up
Idle speedValve clearance (cold)
Other specifications
Spark plug gap (do not adjust)
11/09/14 13:37:58 31ZY2630_113
-
113
Honda Publications
Customer Service Information
CONSUMER INFORMATION
American Honda Motor Co., Inc.
Honda Canada Inc.
(United States, Puerto Rico, andU.S. Virgin Islands)
Shop Manual
Parts Catalog
Accessory Catalog
Contacting Honda
These publications will give youadditional information formaintaining and repairing youroutboard motor.
This manual covers completemaintenance and overhaul procedures.It is intended to be used by a skilledtechnician.Available through your HondaMarine dealer or through Helm Inc.at1 888-292-5395 orvisit www.Honda-marine.comand click on OWNERS’RESOURCES.
This manual provides complete,illustrated parts lists.The catalog is available through yourHonda Marine dealer.
Your authorized Honda Marinedealer offers a wide selection ofaccessories (optional equipment, oils,and lubricants) to enhance yourboating experience.
If you have a difference of opinionwith your dealer, please rememberthat each dealership is independentlyowned and operated. That’s why it’simportant to work to resolve any
differences at the dealership level. Ifthe service personnel are unable toassist you, please discuss yourconcerns with the dealer managementsuch as the Service Manager or thedealership’s owner.
Visit www.honda-marine.com andclick on PARTS & ACCESSORIESto see the entire catalog ofaccessories.
Your Owner’s Manual was written tocover most of the questions youmight ask about your Honda. Anyquestions not answered in the Owner’sManual can be answered by yourHonda dealer. If your dealer doesn’thave an immediate answer, theyshould be able to get it for you.
If you need to contact Hondaregarding your experiences with yourHonda product or with your dealer,please contact the Honda office inyour region:
Marine DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, GA 30005-8847Telephone (770) 497 6400M-F 8:30 am-7:00 pm (Eastern TimeZone)
Customer Relations Office180 Honda BoulevardMarkham, Ontario L6 0H9Tel: 1-888-946-6329 (Toll free)Fax: 1-877-939-0909 (Toll free)
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114
CONSUMER INFORMATION
Warranty CoveragePlease include the followinginformation in your communication:
Model and complete serial number
Date of purchase
Name and location of sellingdealer
Name and location of servicingdealer (if different)
A detailed description of yourconcerns
Your new Honda is covered by thefollowing warranties:
Distributor’s Limited WarrantyEmission Control SystemWarranty
Your name, address and telephonenumber (complete with area code)
Please read the warranty statementscontained in this manual. There areresponsibilities, restrictions, andexclusions that apply to thesewarranties.
It is important to realize that yourwarranty applies to defects inmaterial or workmanship of yourHonda. Your warranty coverage does
not apply to normal wear ordeterioration associated with usingyour Honda outboard motor.
To obtain warranty service you musttake your Honda outboard motor,together with proof of original retailpurchase date, at your expense, to aHonda engine dealer or distributorauthorized to sell that product in theUnited States, Puerto Rico, the U.S.Virgin Islands or Canada.
Your warranty coverage will not bevoided if you choose to perform yourown maintenance. However, youshould have the proper tools andservice information and bemechanically qualified. Failures thatoccur due to modifications, impropermaintenance, or service are notcovered.
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115
CONSUMER INFORMATION
Warranty Service
As the owner of a Honda product,your servicing dealer may ask you toauthorize an inspection. If theproblem is covered under warranty,your dealer will perform anywarranty repairs for you at no cost.However, you may be responsible foradditional non-warranty charges.
If you have questions about warrantycoverage or the nature of the repair, itis best to talk to the service managerof your Honda dealer.
Sometimes, in spite of the bestintentions of all concerned, amisunderstanding may occur. If youaren’t satisfied with your dealer’s
handling of the situation, we suggestyou discuss your problem with theappropriate member of thedealership’s management team. If theproblem has already been reviewedwith the appropriate manager of theService, Parts, or Sales department,contact the owner of the dealership ortheir designated representative.
Please remember that recommendedmaintenance interval servicing is notincluded in your warranty coverage.Additionally, your warranty does notapply to the normal wear of items(such as spark plug(s), water pump,etc.).
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116
United states, Puerto Rico and Virgin Islands
Warranty Statements
Distributor’s Limited Warranty
CONSUMER INFORMATION
The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico,or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada.The product warranty is only valid in the country where the product was purchased.
This warranty is limited to Honda Outboard Motors and related original equipment distributed by American HondaMotor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)NONCOMMERCIAL/
NONRENTALCOMMERCIAL/RENTAL STATE/LOCAL/FEDERAL
GOVERNMENT
The same duration as the outboard with which they were purchased.
36 months 12 months12 months
24 months24 months60 months
All models purchased before July 1, 2008
All Models purchased on or after July 1, 2008
Related original equipment items:
BF2 through BF30 models: Portable fuel tank
and original propeller.
All models: Primer bulb/fuel line assembly and
tiller handle.
Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).
35, 65, & 105 Jet models: Jet pump assembly is a dealer installed option. Jet pump warranty is provided by Specialty Manufacturing Co. (Outboard Jets).
(1)
(2)
(1) (2)
(2)
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117
To Qualify for This Warranty:
What American Honda Will Repair or Replace UnderWarranty:
To Obtain Warranty Service:
CONSUMER INFORMATION
Contacting Honda
The Honda Outboard Motor must be purchased fromAmerican Honda or a dealer authorized by AmericanHonda to sell Honda Outboard Motors in the UnitedStates, Puerto Rico, or the U.S. Virgin Islands. Thislimited warranty applies to the first retail purchaser andeach subsequent owner during the applicable warrantytime period.
American Honda will repair or replace, at its option, anypart that is proven to be defective in material orworkmanship under normal use during the applicablewarranty time period. Warranty repairs and replacementswill be made without charge for parts or labor. Anythingreplaced under warranty becomes the property ofAmerican Honda Motor Company, Inc.
All parts replaced under warranty will be considered aspart of the original product and any warranty on thoseparts will expire coincidentally with the original productwarranty.
You must, at your expense, take your Honda OutboardMotor and proof of the original purchase date to anydealer who is authorized to service Honda OutboardMotors in the United States, Puerto Rico, or the U.S.Virgin Islands, during the dealer’s normal business hours.If you are unable to obtain warranty service, or aredissatisfied with the warranty service you receive, takethe following steps: First, contact the owner of thedealership involved; normally this should resolve theproblem. However, if you should require furtherassistance, write or call the Honda Marine CustomerRelations. Please see page 113 .
11/09/14 13:38:43 31ZY2630_118
‘‘ ’’’
118
Exclusions:
Disclaimer of consequential damage and limitation ofimplied warranties:
CONSUMER INFORMATION
This warranty does not extend to the following:Conditions caused by lack of routine maintenance orimproper storage (as outlined in the Owner’s Manual)Conditions caused by the use of propeller (s) that donot allow the outboard motor to run in itsrecommended full throttle rpm rangeOperation inconsistent with the recommendedoperation/duty cycle (as outlined in the Owner’sManual)Parts affected or damaged by an abuse, submersionand/or collisionNormal wear and tearFuel contamination and water entering engine throughthe fuel intake, air intake or exhaust systemOperation with fuels, oils, additives and lubricantswhich are not suitable for use in the productUse in an application for which the outboard motorwas not designed, such as racing or competitive use orany other misuse or neglect
The unauthorized alteration, improper installation and/or rigging, or any causes other than defects in materialor workmanship
Incorporation of unsuitable attachments or parts
Corrosion to steering system or electrical components,corrosion due to electrolysis, water born foreignchemicals, improper service or corrosion caused bydamage or abuse
Reimbursement for towing charges, in and out ofwater charges, or technician travel timeGrowth of marine organisms on outboard motorsurfaces, external or internalAny product that has ever been declared a total loss orsold for salvage by a financial institution or insurer, orthat has been issued a salvage or similar title underany state s law.
American Honda disclaims any responsibility for loss oftime or use of the outboard, revenue, or the equipment inwhich the outboard is installed, transportation,commercial loss, or any other incidental or consequentialdamage. Any implied warranties are limited to theduration of this written limited warranty.Some states do not allow limitations on how long animplied warranty lasts and/or do not allow the exclusionor limitation of incidental or consequential damages, sothe above exclusions and limitations may not apply toyou. This warranty gives you specific legal rights, andyou may also have other rights which vary from state tostate.
11/09/14 13:38:54 31ZY2630_119
119
To Qualify for This Warranty:
What American Honda Will Repair or Replace UnderWarranty:
Accessories and Replacement Parts
CONSUMER INFORMATION
The accessories or replacement parts must bepurchased from American Honda or a dealer,distributor, or distributor’s dealer authorized byAmerican Honda to sell those products in the UnitedStates, Puerto Rico, and the U.S. Virgin Islands. Partsand Accessories must be purchased for installation onoriginal Honda equipment or engines to be eligible forwarranty coverage. Installing parts and accessories onnon-Honda products or engines voids this warranty.You must be the first retail purchaser. This warranty isnot transferable to subsequent owners.
American Honda will repair or replace, at its option, any
marine product accessories or replacement parts that areproven to be defective in material or workmanship undernormal use during the applicable warranty time period.Anything replaced under warranty becomes the propertyof American Honda Motor Company, Inc. All partsreplaced under warranty will be considered as part of theoriginal product and any warranty on those parts willexpire coincidentally with the original product warranty.
Accessories and replacement parts, installed by a dealerwho is authorized by American Honda to sell them, willbe repaired or replaced under warranty without charge forparts or labor. If installed by anyone else, accessories andreplacement parts will be repaired or replaced underwarranty without charge for parts, but any labor chargeswill be the responsibility of the purchaser.
1.
2.
This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co.,Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
Products Covered by Warranty:
12 months 3 months 3 months
Non Commercial Commercial/Rental Local/State/FederalGovernment
Length of Warranty: (from date of original retail purchase)
6 months 3 months 3 months
24 months24 months24 months
Accessories other than noted below
Emission related accessories:
Portable fuel tanks, fuel line assemblies, and
water/fuel separators
Replacement Parts
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120
Disclaimer of consequential damage and limitation ofimplied warranties:
Exclusions:
To Obtain Warranty Service:
CONSUMER INFORMATION
You must, at your expense, take the Honda OutboardMotor product accessory or replacement part or theoutboard motor or boat on which the accessory orreplacement part is installed, and proof of purchase toany Honda Marine authorized service facility or dealer inthe United States, Puerto Rico, or the U.S. Virgin Islands,during normal business hours.
This warranty does not extend to accessories or partsaffected or damaged by collision, normal wear, use in anapplication for which the product was not designed orany other misuse, neglect, incorporation or use ofunsuitable attachments or parts, unauthorized alteration,improper installation, or any causes other than defects inmaterial or workmanship of the product.Installing parts and accessories on non-Honda products orengines voids this warranty.
American Honda disclaims any responsibility for loss oftime or use of the outboard motor, or the boat on whichthe product is installed, transportation, commercial loss,or any other incidental or consequential damage. Anyimplied warranties are limited to the duration of thiswritten warranty. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allowthe exclusion or limitation of incidental or consequentialdamages, so the above exclusions and limitations may notapply to you. This warranty gives you specific legalrights, and you may also have other rights which varyfrom state to state.
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121
Emission Control System Warranty
YOUR WARRANTY RIGHTS AND OBLIGATION
CaliforniaMANUFACTURER’S EMISSION CONTROLSYSTEM WARRANTY COVERAGE:
All States
CONSUMER INFORMATION
Your new Honda outboard engine complies with both theU.S. EPA and State of California emission regulations.American Honda provides the same emission warrantycoverage for outboard engines sold in all 50 states.
The California Air Resources Board and AmericanHonda Motor Co., Inc. are pleased to explain theemission control system warranty on your 2001 and laterHonda outboard engine. In California, new outboardengines must be designed, built, and equipped to meetCalifornia’s stringent anti-smog emission standards inaddition to the U.S. EPA emissions standards.
In all areas of the United States your outboard enginemust be designed, built, and equipped to meet the U.S.EPA Emission Standard for spark ignited marine engines.American Honda Motor Co., Inc. must warranty theemission control system on your outboard engine for theperiod of time listed below provided there has been noabuse, neglect, or improper maintenance of youroutboard engine. Where a warranty condition exists,American Honda Motor Co., Inc. will repair your
outboard engine at no cost to you including diagnosis,parts and labor.
Your emission control system may include such parts asthe carburetor or fuel injection system and catalyticconverter. Also included may be hoses, connectors andother emission-related assemblies.
Your 2010 and later outboard engine is warranted for aminimum of five years or 250 hours of operation,whichever comes first, or the length of Honda MarineDistributor’s Limited warranty, whichever is longer.However, warranty coverage based on the hourly periodis only permitted for outboard engines equipped withappropriate hour meters. If any emission-related part onyour outboard engine is defective under warranty, thepart will be repaired or replaced by American HondaMotor Co., Inc.
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122
WARRANTY COVERAGE:OWNER’S WARRANTY RESPONSIBILITY:
CONSUMER INFORMATION
Contacting Honda
As the outboard engine owner, you are responsible forthe performance of the required maintenance listed inyour owner’s manual. American Honda Motor Co., Inc.recommends that you retain all receipts coveringmaintenance on your outboard engine, but AmericanHonda Motor Co., Inc. cannot deny warranty solely forthe lack of receipts or for your failure to ensure theperformance of all scheduled maintenance.As the outboard engine owner, you should, however, beaware that American Honda Motor Co., Inc. may denyyou warranty coverage if your outboard engine or a parthas failed due to abuse, neglect, improper maintenance,or unapproved modifications.You are responsible for presenting your outboard engineto a Honda Marine dealer as soon as a problem exists.The warranty repair should be completed in a reasonableamount of time, not to exceed 30 days.If you have any questions regarding your warranty rightsand responsibilities, you should contact American HondaMotor Co., Inc., Marine Division Customer RelationsOffice. Please see page 113 .
Honda outboard engines certified to the CARB and EPA2010 regulations are covered by this warranty for aminimum of five years or 250 hours of operation,whichever comes first, or the length of the Honda MarineDistributor’s Limited warranty, whichever is longer fromthe date of delivery to the retail purchaser. This warrantyis transferred to each subsequent purchaser for theduration of the warranty period.Warranty repairs will be made without charge fordiagnosis, parts and labor. All defective parts replacedunder this warranty become the property of AmericanHonda Motor Co., Inc. A list of warranty parts is on page124 . Normal maintenance items, such as spark plugs andfilters, that are on the warranted parts list are warrantedup to their required replacement interval only.American Honda Motor Co., Inc. is also liable fordamages to other engine components caused by a failureof any warranted part during the warranty period.Only Honda approved replacement parts will be used inthe performance of any warranty repairs and they will beprovided without charge to the owner. The use ofreplacement parts not equivalent to the original parts mayimpair the effectiveness of your engine’s emissioncontrol system. If such a replacement part is used in therepair or maintenance of your engine, and an authorizedHonda Marine dealer determines it is defective or causesa failure of a warranted part, your claim for your engine
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123
TO OBTAIN WARRANTY SERVICE:
EXCLUSIONS:
DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:
CONSUMER INFORMATION
may be denied. If the part in question is not related to thereason that your engine requires repair, your claim willnot be denied.
You must take your Honda outboard engine, along withyour sales registration card or other proof of originalpurchase date, at your expense, to any Honda Marinedealer who is authorized by American Honda Motor Co.,Inc. to sell and service that Honda Marine product duringhis normal business hours. Claims for repair oradjustment found to be caused solely by defects inmaterial or workmanship will not be denied because theengine was not properly maintained and used.If you are unable to obtain warranty service, or aredissatisfied with the warranty service you received,contact the owner of the dealership involved. Normallythis should resolve your problem. However, if yourequire further assistance, write or call the Honda MarineCustomer Relations Office of American Honda MotorCo., Inc.
Failures other than those resulting from defects inmaterial or workmanship are not covered by this warranty.This warranty does not extend to emission controlsystems or parts which are affected or damaged by ownerabuse, neglect, improper maintenance, misuse, misfueling,improper storage, and/or collision, the incorporation of,or use of, unsuitable attachments, or the unauthorizedalteration of any part.This warranty does not cover replacement of expendablemaintenance items made in connection with requiredmaintenance service after the item’s first scheduledreplacement as listed in the maintenance section of theproduct owner’s manual, such as: spark plugs and filters.
American Honda Motor Co., Inc. disclaims anyresponsibility for incidental or consequential damagessuch as loss of time or the use of outboard engine, or anycommercial loss due to the failure of the equipment; andany implied warranties are limited to the duration of thiswritten warranty. This warranty is applicable only wherethe California or U.S. EPA emission control systemwarranty regulation is in effect.
11/09/14 13:39:26 31ZY2630_124
*
*
124
EMISSION CONTROL SYSTEM WARRANTY PARTS:
CONSUMER INFORMATION
PARTS DESCRIPTIONSYSTEMS COVERED BY THISWARRANTY:Fuel Metering
EvaporativeAir Induction
Ignition
Lubrication systemCrankcase Emission Control
ExhaustValve Control System
Miscellaneous Parts
Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressureregulator, Throttle position sensor, Intake air temperature sensor, Engine temperaturesensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressuresensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensoror Air fuel ratio sensorPortable fuel tank, Fuel cap, Fuel hoses, Primer bulb, Fuel hose jointAir intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypasscontrol valve)Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition controlmodule, Engine control module, Crankshaft position sensor, Spark plug cap,Spark plug , Knock sensor, and Camshaft position sensorOil pump and internal partsCrankcase breather tube, Positive crankcase ventilation valve, Oil filler capExhaust manifold and Exhaust valvesRocker arm oil control valveTubing, fittings, seals, gaskets, and clamps associated with these listed systems.
Covered up to the first required replacement only. See the Maintenance Schedule on page 61.
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125
WARRANTY PERIOD RETAILED ON ORAFTER APRIL 1, 2005:
THIS WARRANTY COVERS
Distributor’s Warranty
Canada
CONSUMER INFORMATION
HONDA CANADA INC., for and on behalf of HondaMotor Co. Ltd., Tokyo, Japan, gives the followingwritten warranty on each new marine productmanufactured by Honda Motor Co. Ltd., Japan,distributed in Canada by Honda Canada Inc. and sold byauthorized Honda Marine dealers.
Whenever used herein, the word ‘‘Honda’’ refers toHonda Canada Inc. and/or Honda Motor Co. Ltd., asappropriate from the context.
HONDA WARRANTS THAT each new Honda marineproduct will be free, under normal use and maintenance,from any defects in material or workmanship for therelevant warranty period set forth below. If any defectsshould be found in a Honda marine product within therelevant warranty period, necessary repairs andreplacements with a new part or the Honda equivalentshall be made at no cost to the consumer for parts andlabour, when Honda acknowledges that such defects areattributable to faulty material or workmanship at the timeof manufacture.
Any marine product on which required maintenanceservices have been performed as prescribed in theOwner’s Manual.
Any factory installed part (except normal maintenanceparts referred to in ‘‘THIS WARRANTY DOES NOTCOVER’’); and
Any Honda marine product purchased in Canada froman authorized Honda dealer which has been registeredat the time of purchase on a form provided by Honda,which has had set-up and pre-delivery serviceperformed by an authorized Honda dealer and which isnormally operated in Canada;
a)
b)
c)
Non-commercialuse
Commercialuse
All Honda OutboardModels 36 Months 12 Months
11/09/14 13:39:44 31ZY2630_126
126
THIS WARRANTY DOES NOT COVER THE OWNER’S OBLIGATION
TO OBTAIN WARRANTY SERVICE
CONSUMER INFORMATION
Any repairs required as a result of collision, accident,striking any object, misuse or lack of requiredmaintenance;Any repairs required as a result of any attachments,parts or devices installed by or repairs done by a partyother than an authorized Honda dealer;Any outboard that has been operated out of water,(Run Dry) damaging the water pump and or enginecomponents due to insufficient cooling water.Any marine products modified, altered, disassembledor remodelled;Normal maintenance services, including tightening ofnuts, bolts and fittings and engine tune-up and thereplacement of parts made in connection with normalmaintenance services including filters, spark plugs andwires, fuses, belts, lubricants and other expendablessusceptible to natural wear;Outboard propeller or shear pin.All accessories or attachments.
In order to maintain the validity of this DISTRIBUTORSWARRANTY, the required maintenance services as setforth in the Owner’s Manual must be performed at theproper intervals and detailed receipts and records retainedas proof.
You must take your Honda marine product, at yourexpense, during normal service hours, to any authorizedHonda Marine dealership. If you are unable to obtain orare dissatisfied with the warranty service you receive,first contact the owner of the dealership involved; thisshould resolve the problem. If you require furtherassistance, contact Honda Canada’s Customer RelationsDepartment at:
HONDA CANADA INC.Customer Relations Office180 Honda BoulevardMarkham, Ontario L6 0H9
TELEPHONE: 1-888-946-6329 TOLL FREEFAX : 1-877-939-0909 TOLL FREE
a)
b)
c)
d)
e)
f)g)
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127
REPLACEMENT PARTS AND ACCESSORYWARRANTY
ENTIRE WRITTEN WARRANTY
DISCLAIMER
NOTICE TO CONSUMER
CONSUMER INFORMATION
New genuine Honda replacement parts or accessoriessold to a consumer or installed by an authorized HondaMarine dealer which are not covered by theDISTRIBUTORS WARRANTY are warranted for aperiod of one year from date of purchase, provided,however, that this Replacement Parts and AccessoryWarranty does not apply to any replacement partsmodified, used with, or installed on a marine product forwhich the replacement parts were not intended. Electricalcomponents that are not installed by the dealer (sold overthe counter) are not covered by warranty.
This DISTRIBUTORS WARRANTY and theREPLACEMENT PARTS AND ACCESSORYWARRANTY are the only and the entire writtenwarranties given by Honda for Marine engines. No dealeror his agent or employee is authorized to extend orenlarge on these warranties on behalf of Honda by anywritten or verbal statement or advertisement.
To the extent the law permits, Honda disclaims anyresponsibility for loss of time or use of the product,transportation or towing costs or any other indirect,incidental or consequential damage, inconvenience orcommercial loss.
The provisions contained in these written warranties arenot intended to limit, modify, take away from, disclaimor exclude any warranties set forth in or the operation ofThe Consumer Products Warranties Act, 1977(Saskatchewan), The Consumer Product Warranty andLiability Act (New Brunswick), The ConsumerProtection Act (Quebec), or any other similar provincialor federal legislation.
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128
INDEX
...........................................Alternator (ACG) Indicator . 33...........................................................................Anodes . 36
..............................................................Replacement . 79.............ARE YOU READY TO GET UNDERWAY? . 37
.........................................................................Battery . 104........................................................Will Not Charge . 95
................................................BEFORE OPERATION . 37...........................................BREAK-IN PROCEDURE . 39
....................................CLEANING AND FLUSHING . 82.........................................................Common Controls . 28
........COMPONENT AND CONTROL LOCATIONS . 13.................................CONSUMER INFORMATION . 113
....................................Customer Service Information . 113..................................................................CONTROLS . 18
CONTROL AND FEATURE IDENTIFICATION......................................................................CODES . 12
..................................CONTROLS AND FEATURES . 12..............................................Cooling System Indicator . 35
....................................................................CRUISING . 53
...................Digital Speedometer (optional equipment) . 31.....................Digital Tachometer (optional equipment) . 31
...................................Distributor’s Limited Warranty . 116................................................Distributor’s Warranty . 125
..................................Electric Starter Will Not Operate . 95Emergency Stop Switch Clip and Emergency
Stop Switch.....................................................Panel-Mount Type . 22......................................................Side-Mount Type . 19.......................................................Top-Mount Type . 25
.......................Emission Control System Information . 105............................Emission Control System Warranty . 121
EngineCover
......................................................................Latch . 30...................REMOVAL AND INSTALLATION . 64
Oil...................................................................Change . 65
.........................................................Filter Change . 66..........................................................Level Check . 65
.................................................Recommendations . 68...............................................ENGINE OVERHEATS . 94
......................................ENGINE WILL NOT START . 90
11/03/17 10:55:20 31ZY2630_129
129
INDEX
Gearshift/Throttle Control Lever.....................................................Panel-Mount Type . 23......................................................Side-Mount Type . 19.......................................................Top-Mount Type . 26
.........GEARSHIFT AND THROTTLE OPERATION . 51.....................................................Panel-Mount Type . 51......................................................Side-Mount Type . 51.......................................................Top-Mount Type . 51
Fast Idle Button.....................................................Panel-Mount Type . 24
.......................................................Top-Mount Type . 27...............................................................Fast Idle Lever . 21
Fuel..................................................................PRIMING . 40
.............................................................Priming Bulb . 36..........................................RECOMMENDATIONS . 74
............................Filter Inspection and Replacement . 75...........................................................................FUSES . 95
..............................................................Replacement . 95
HARD STARTING OR STALLS AFTER...............................................................STARTING . 93
....................HOISTING THE OUTBOARD MOTOR . 87.....................................................Honda Publications . 113
Ignition Switch.....................................................Panel-Mount Type . 21......................................................Side-Mount Type . 18.......................................................Top-Mount Type . 25
....................IMPORTANT SAFETY INFORMATION . 7...............................................................INDICATORS . 33
...................INFREQUENT OR OCCASIONAL USE . 40.................................................Inspect After Operating . 81
...........................................................INSTRUMENTS . 30IS YOUR OUTBOARD MOTOR
......................................................READY TO GO? . 37
..............................................NMEA Interface Coupler . 32
.........................................MAINTENANCE SAFETY . 59...................................MAINTENANCE SCHEDULE . 61
...................................................Malfunction Indicator . 33..................................MANUAL RELIEF VALVE . 29, 64
...................MOORING, BEACHING, LAUNCHING . 56
.........................................................Lubrication Points . 69
11/03/17 10:55:28 31ZY2630_130
130
INDEX
..........................................................Power Tilt Switch . 29................................................Power Trim/Tilt Switch . 28
..................................................Propeller Replacement . 80
....................................................Oil Pressure Indicator . 34OIL PRESSURE INDICATOR GOES OFF AND
................................ENGINE SPEED IS LIMITED . 98................................................................OPERATION . 39
....................................................OTHER FEATURES . 35...................................OUTBOARD MOTOR SAFETY . 7
.........................................................Overheat Indicator . 34OVERHEAT INDICATOR COMES
................ON AND ENGINE SPEED IS LIMITED . 99
.................................................................REFUELING . 73...................................REMOVAL FROM STORAGE . 88
....................................................................Rev Limiter . 36
........................SAFE OPERATING PRECAUTIONS . 39......................................SAFETY LABEL LOCATION . 9
.............................................Serial Number Locations . 103..............SERVICING YOUR OUTBOARD MOTOR . 58
............................SHALLOW WATER OPERATION . 55........................................................Spark Plug Service . 70
..............................................................Specifications . 110....................................................................Star Label . 108
..........................................STARTING THE ENGINE . 41.....................................................Panel-Mount Type . 44......................................................Side-Mount Type . 41.......................................................Top-Mount Type . 46
....................................................................STEERING . 53...........................................STOPPING THE ENGINE . 49
.....................................Emergency Engine Stopping . 49...........................................Normal Engine Stopping . 50
....................................................................STORAGE . 84..................................................................Engine oil . 86
............................................................................Fuel . 84........................................STORAGE PRECAUTIONS . 87
.....................SUBMERGED OUTBOARD MOTOR . 101
11/03/17 10:55:34 31ZY2630_131
131
INDEX
.................................Tachometer (optional equipment) . 31....TAKING CARE OF UNEXPECTED PROBLEMS . 90
.................................TECHNICAL INFORMATION . 103...............THE IMPORTANCE OF MAINTENANCE . 58
..............................................................Tilt Lock Lever . 29........................TOOL KIT and OWNER’S MANUAL . 60
........................................................TRANSPORTING . 89WITH OUTBOARD MOTOR INSTALLED
.............................................................ON BOAT . 89WITH OUTBOARD MOTOR REMOVED
.......................................................FROM BOAT . 89.................................Trim Meter (optional equipment) . 30
........................................................................Trim Tab . 30........................................TRIM TAB ADJUSTMENT . 63
...................................................Warranty Statements . 116............WATER SEPARATOR BUZZER SOUNDS . 100
.......................WATER SEPARATOR INDICATOR . 101.......................Water Separator Inspection and Service . 77
11/09/14 13:40:21 31ZY2630_132
132
MEMO
11/03/17 10:55:40 31ZY2630_133
PANTONE 288 CVC DIC F101 BLACK BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632背幅4mm背幅4mm背幅4mm
Includes US and Canadian Models
BF200A·BF225A
英 N HCAHEM331ZY263200X31-ZY2-6320
300.2011.10Printed in China
K2