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Internee ReportOnBeximco Textile Limited
(Course code: TE-410)
Supervisor
Rabiul Islam Khan
Lecturer
Department of Textile Engineering
Facult of !cience " #nformation Tec$nolog
Prepared ByMainul Morshed
ID : 091-23-1194
%rogram: &'!c' in Textile Engineering
Facult of !cience " #nformation Tec$nolog
Department o !e"tile #n$ineerin$
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%c&no'led$ementt t$e er *eginning # ac+no,ledge t$e infinite *lessing " profound +indness of%lmi$ht( %llah)-T$e supreme aut$orit of t$e unierse' # also ac+no,ledge t$eloing support of m parents " famil mem*ers'
Mr* Rabiul Islam Khan .ecturer/ Department of Textile Engineering/ Daffodil#nternational niersit/ m superisor/ to ,$om # am extremel grateful for $istremendous support " guidance t$roug$out m internee'
&eing ,or+ing ,it$ $im # $ae not onl earned alua*le +no,ledge *ut ,as alsoinspired * $is innoatieness ,$ic$ $elped to enric$ m experience to a greaterextent' is ideas " ,a of ,or+ing ,as trul remar+a*le' # *eliee t$is internee
report could not *e finis$ed if $e did not $elp me continuousl'
# ,ould li+e to t$an+ %rofessor DR* Md* Mahbubul +a,ue ead of t$eDepartment of Textile Engineering/ Daffodil #nternational niersit/ ,$o $asinspired me to ta+e " continue t$is report'
# ,ould li+e to t$an+ t$e management of t$e 2.e"imco !e"tile Limited3 for
giing me t$e opportunit to do t$e industrial training successfull " also t$eiralua*le suggestions' deepest appreciation goes to Mr* Khairu//aman Khan,it$out $is permission to conduct m industrial training' # ,ould also li+e to t$an+executies/ senior executies " ot$er officials of &eximco Textile .td' for $elpingme to complete industrial training successfull' gratitude also goes to all t$eemploees of &eximco Textile .td' for t$eir sincere co-operation/ support "alua*le adices'
.ast *ut not t$e least/ t$an+s go to all t$e people ,$o $ae assisted/ $elped "inspired me to complete t$is tas+ at arious stages' # reali5e t$at ,it$out t$eircontinuous support # ,ould not *e a person # am rig$t no,'
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Introduction
T$e term textile means originall a ,oen fa*ric/ *ut textile " t$e plural textiles
are no, also applied to fi*re/ filament " arn' 6atural " manufactured fi*re "most products for ,$ic$ t$ese are ra, materials are called textiles'
T$is definition em*races/ for example fi*re *ased products in t$e follo,ingcategories: t$reads/ cords/ ropes " *raids/ ,oen/ +nitted " non-,oen fa*rics/lace/ nets " em*roider/ $osier +nit,ear " made up apparels/ $ouse$old textiles/soft furnis$ing " up$olster/ carpets " ot$er floor coerings/ tec$nical/ industrial" engineering textiles include geo textiles " medical textiles'
Textile education is *ased on industrial ground' T$eoretical *ac+ground is notsufficient enoug$/ for ,$ industrial training is an essential part of stud to ma+e atec$nologist tec$nicall sound in t$is field' #ndustrial training proides me t$atopportunit to gat$er practical +no,ledge'
&eximco Textile .td' $as t$e capa*ilit to offer a complete product range for t$e
export textile mar+ets' T$e goal of &eximco Textile .td' is to *ecome t$e preferredpartner for sourcing $ig$ 7ualit fa*rics " clot$ing from &anglades$ ,it$ $ig$ladanced tec$nolog " an emp$asis on deeloping local $uman resources'&eximco Textile .td' $as t$e potential to ma+e an important contri*ution to t$enation8s gro,ing readmade garments export sector'
T$e rationale *e$ind t$e existing structure " future expansion of &eximco Textile.td' is to capture alue added at eac$ stage of t$e textile manufacturing process'Despite &anglades$8s lac+ of indigenous cotton production capa*ilit/ &eximcoTextile .td' $as leeraged &anglades$8s la*or cost adantage " exportcompetitieness to t$e maximum leel'
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!able o ontent
ame o contents a$e o*
hapter-1: eneral inormation o .e"imco !e"tile Ltd* -21Compan profile 9
istor of &eximco
ission of &eximco -11
;ision of &eximco 11
Commitment of &E=
Deelopment of .a* Dip >>
Color measurement of standard sample >4
ac$ineries for .a* Dip >4->A
%arameter s$eet for .a* >A->B
as$ing se7uence of .a* >B
.ig$t sources for different *uers >?hapter-4: retreatment o .e"imco !e"tile Ltd* 38-44
Desi5ing mac$ine >
&leac$ing mac$ine 40-41
#nformation of merceri5ing mac$ine 4=-4>Flo,-c$art of merceri5ing process 4>
hapter-: D(ein$ section o .e"imco !e"tile Ltd* 4-0
T$ermosol ac$ine 4B-4?
Deing recipe 4?
igger mac$ine 4?-49
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ater pumps AB
ater softening 9?
Flo, c$art of ,ater treatment plant 9?hapter-12: #luent treatment plant o .e"imco !e"tile Ltd* 88-91
#ntroduction 9a@or effluent sources 9
C$emical used in ET% 9
C$aracteristics of ,aste ,ater 9
%rocess se7uence of ET% 0
ualit of treated ,ater 1
hapter-13: In6entor( o .e"imco !e"tile Ltd* 92-94
#nentor control >
!cope of #nentor control >
#nentor sstem for ra, materials >-4hapter-14: ompliance o .e"imco !e"tile Ltd* 9-98
Definition B
Compliance issues B-9hapter-1: onclusion 99-101
ac$ieement 100
!uggestions 100-101
.imitations of t$e report 101
.astl 101
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1st hapter
eneral inormation of
.#>IM? !#>!IL# LIMI!#D
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ompan( roile:
ame &eximco &extex .imited
In6estor !alman F' Ga$man " '!'F Ga$man
?R?R%!# +#%D/000 illion Ta+a%ID = %I!%L I .D! 1/99='A0 illion Ta+a=M.#R ?; 7+%R#+?LD#R7 >?/=
=M.#R ?; 5?B# L??M7I7!%LL#D
=>
=M.#R ?; 7IDL#7
I7!%LL#D11/A=0
=M.#R ?; D#IM L??M7
I7!%LL#DAB
=M.#R ?; IIR=L%R KI!
M%+I# I7!%LL#D>0
R?D=!I? %%I!@ =9 illion .inear eters
=M.#R ?; #ML?@##7 A/191
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+istor( o .#>IM?:
&extex .td' (t$e Compan) ,as incorporated in &anglades$ as a %u*lic .imited
Compan ,it$ limited lia*ilit on 9 arc$ 14 and commenced commercialoperation in 1A and also ,ent into t$e pu*lic issue of s$ares and de*entures int$e same ear' T$e s$ares of t$e Compan are listed in t$e D$a+a and C$ittagong!toc+ Exc$anges of &anglades$'
&extex .td' is t$e most modern composite mill in t$e region' &extex .td' $as aninstalled capacit of =99 $ig$-speed air-@et looms in its ,eaing section and a$ig$-tec$ deing and finis$ing section ,it$ a capacit of 100/000 ards of finis$edfa*ric per da' T$is compan is located at t$e &eximco #ndustrial %ar+ '
&extex .td' $as a state of t$e art composite +nit fa*ric production mill/ ,$ic$seres t$e gro,ing needs of $ig$-7ualit +nit garments exporters in &anglades$'T$e pro@ect ,as set up as a state of t$e art +nit fa*ric +nitting/ deing and finis$ingfacilit' During t$e ear t$e Compan produced and sold $ig$ 7ualit of +nitfa*rics and *ringing fort$ all t$e latest in $ard and soft tec$nologies in +nitting/deing " finis$ing of +nit fa*ric'
&extex .td' also $as a cotton and polester *lended arn-spinning mill/ ,it$1==/000 spindles is one of t$e largest spinning mills of t$e countr' T$e mill ,as
set up to feed t$e countrLs export oriented industries'
&extex .td' produces speciali5ed finis$es of denim clot$ for export in finis$ed as,ell as clot$ onl form'
Mission o.#>IM?:
&E
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das/ t$e roup $as eoled from *eing primaril a commodities trading companto a leading/ diersified group ,it$ a presence in industr sectors t$at account fornearl ?AM of &anglades$8s D%' &E
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C$eron/ Calin Jlein/ "/ C %enne/ acs/ Para/ 6#CEF/ Goal Doultonand ;illero " &oc$'
&E
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ommitment o .#>IM? to the #n6ironment:
Our compan is er committed to presere a $ealt$ and pollution-freeenironment' #t $as a er efficient ,aste collection and disposal sstem' #n orderto reduce air pollution * ex$aust of gas from engine-generators/ it maintains acostl plant t$at uses t$e ex$aust gas to generate steam for c$illing unit' *oemeasures not onl $elp +eep t$e ,ater " air free from pollution *ut also $elp saecost of ,ater treatment " air conditioning' Kour compan uses onl PO-free des
and is dedicated to ensure a $ealt$ and eco-friendl enironment'
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Location o .#>IM?:
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Gazipur Highway
Nabinagar,Savar
B!I"#
$IndustrialPar%
roducts o .#>IM?:
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Yarn Products:
Count: Ganging from B N 1=0/
Fi*er - Cotton ( super N com*ed/ com*ed/ carded)/
C;C - B0M cotton/ 40M polester/ TC - BAM polester->AM cottonR 100M polester *ot$ regular and se,ing
t$read/ .ocell/ Tencel/ odal/ Gaon/ ;iscose etc'
Fabric Products:
7olid D(ed
%oplins
T,ills
Do**ies
Oxfords
!eersuc+ers
Canas
Gi*stops in 100M Com*ed Cotton
C;C and C;!HTC
!tretc$
!ateen
@arn D(ed
ing$ams
!tripes
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Fill-a-fillsHEnd-on-ends
C$am*ras
!eersuc+ers
%inpoint
Oxfords
Do**ies
%laids in 100M Com*ed Cotton
C;C and C;!HTC
!tretc$
!atin
;inishin$
rin+le Free
Eas Care
%eac$
C$int5
%aper Touc$
Teflon Coated
ater Gepellent
ater Gesistance
Gu**eri5ed
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Dobb( Desi$ns
erring*ones/
&edford CordsHCoteles/
affles and arious structures in 100M Com*ed Cotton/
C;C and C;!HTC'
@arn ount
Ganging from ? to 1=0'
Knit Products:
erse : #n 100M Com*ed Cotton/ C;C/ C;!HTC/ and .cra mix/
%olo %i7ue : #n 100M Com*ed Cotton/ C;C and C;!HTC/
&ac+ %i7ue : #n 100M Com*ed Cotton/ C;C and C;!HTC/
erring*one : #n 100M Com*ed Cotton and C;!HTC/
%opcorn : #n 100M Com*ed Cotton and C;!HTC/
&u**le Jnit : #n 100M Com*ed Cotton/ C;C and C;!HTC/
Crepe : #n 100M Com*ed Cotton and C;!HTC/ Engineering !tripe : #n 100M Com*ed Cotton and C;!HTC/
Feeder !tripe : #n 100M Com*ed Cotton and C;!HTC/
uto !tripe : #n 100M Com*ed Cotton and C;!HTC/
Gi* : #n 100M Com*ed Cotton and C;!HTC/
ac7uard : #n 100M Com*ed Cotton and C;!HTC'
Denim Products:
C$am*ra : #n classic indigo colours ranging from 4o5 to A'Ao5HKd=
Denim (*lue) : #n classic indigo colours ranging from 4o5 to 1Ao5H Kd=
Denim (*lac+) : #n sulfur *lac+ colour ranging from 4o5 to 1Ao5H Kd=
Coloured Denim : #n a ariet of colours - *ot$ in sulfur " reactie
des(,arp ded) Oerded Denim : #n a ariet of colours on indigo *lue " sulfur *lac+
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&ull Denim : #n a ariet of reactie colours ranging from 10o5 to 1>o5H Kd=
(piece ded) !tretc$ Denim : #n classic indigo colours ranging from 4'A o5 to 1>'?A
o5HKd='
Special Yarn Products:
%lied Karn/ Fanc Karn/ !lu* Karn (?Ls to =0Ls)/ !tretc$ *ot$ .cra (10Ls to 40Ls) and
!pandex and ot$er Core !pun/ ulti count/ ulti T,ist etc'
Unique rin!le"Free product:
?R!#K-2000
m*edded filament core/ ,$ic$ ma+es it permanentl ,rin+le-free' no resins orc$emicals are used ma+ing t$e fa*ric ecologicall friendl as ,ell as $ig$ldura*le'T$e tec$nolog proides t$e soft/ natural comfort of cotton and t$e ,rin+le-freeconenience and strengt$ of snt$etic fi*re' &eximco is t$e manufacturer and
exclusie licensee in *anglades$ of Cortex-=000/ !'
?!R% D 3* C
T$is is a 100M cotton fa*ric/ ,$ic$ is c$emicall/ treated in a $i-tec$ precureprocess ,$ic$ is safe/ clean and ecologicall friendl' T$e result ac$ieed meets adura*le press rating of dp >'AS (aatcc - 1=4)'%reiousl/ t$is result could onl *e ac$ieed * ammonia processing ,$ic$ is
rapidl *ecoming o*solete/ as it is $a5ardous to $ealt$ and enironment'&eximco is t$e manufacturer and exclusie licensee in &anglades$ of Cotra dp >'AS/ !'
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roduction o .#>IM?:
&E
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7er6ices o .#>IM?:
Speed to #ar!et $pportunities:
!uppl c$ain model *ased on a relations$ip of trust and simple/ s$ort
procedures/
ar+eting model *ased on afforda*le/ 7uic+ c$ange fas$ion/
Clear pro@ection or commitment and firm *oo+ing of capacit/
aximi5e design/ product deelopment capa*ilit of manufacturer/ incolla*oratie design process/
On-spot placement of order after reie,ing of designs/
Focused product deelopment' ig$er adoption rate from collection/
;ertical facilit ena*ling 7uic+ response/ ,$ic$ allo, us to produce from
Karn to arment in fift das and repeate orders in t$irt das/ leading to
reduced mar+do,ns'
Desi%n Studio & #ission:
To proide design and product deelopment support from fi*er to garments
to leading retailers and *rands using integrated manufacturing resources/
po,erful CD tools/ tec$nolog colla*oration ,it$ ma@or suppliers (li+e
C#&/ Du%ont etc') and interface ,it$ fas$ion for,ard customers/ rapidl
deelop and *ring trend/ innoatie differentiated products to our strategic
partners eer season' Our Design !tudio ,or+s to produce entire
collections ,it$ #nditex including ,omens and mens clot$ing/ ,oen and
+nit tops/ casual and denim *ottoms and @ac+ets' e $ae no, introduced a
catalogue ,$ic$ ,ill $ig$lig$t our concept of complete ne, loo+s/ products
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and fa*ric s,atc$es and ,e ,ill *e sending one of t$ese to all our +e
customers almost eer eig$t ,ee+s'
Resources emplo'ed to (ul(ill t)e mission:
=A $ig$l 7ualified designers ,$o trael t$e ,orld isiting fairs/ interfacing
,it$ t$e designers of fas$ion for,ard customers and competitie *uing
from ,ell +no,n fas$ion outlets/ 1A0 people ,or+ing in se,ing room dedicated to design team/
Dedicated arn deing/ ,arping and ,as$ing facilities for design team/
Cooperman adanced erman net,or+ed CD sstem'
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ustomers o .#>IM?:
Springfield VAN Heusen Calvin Klein
DKNY Zara J.C. Penny
Next IZD Ari!"na
H # $ %e"ff"ry &eene St. J"'ns &ay
$"t'er Care Arr"( J. )errar
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&ers'*a Kennet' C"le +ea,ti"n De,ree
-SPI+I CHAPS /evis
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2nd hapter
5o6en 7ectionof
.#>IM? !#>!IL# LIMI!#D
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Deinition:
oen fa*ric composed of t,o sets of arns " formed * ,eaing/ ,$ic$ is t$einterlacing of t$ese sets' One set of arns t$e ,arp/ ,$ic$ runs along t$e lengt$ oft$e fa*ric' T$e ot$er set of arns t$e ,eft/ ,$ic$ is perpendicular to t$e ,arp'oen fa*rics are $eld toget$er * ,eaing t$e ,arp " t$e ,eft arns oer "
under eac$ ot$er' & using arious com*inations of t$e t$ree *asic ,eaes (plain/t,ill " satin)/ it is possi*le to produce an almost unlimited ariet ofconstructions'
#n addition to ariations in ,eae/ man noelt effects ma *e o*tained * suc$met$od as:
sing different filament or spun arn/
Karn made of different fi*res/
Karns ,it$ different amounts of t,ist'
et$ods of ma+ing fa*rics ot$er t$an * ,eaing include +nitting/ felting/ needlepunc$ing/ netting/ croc$eting/ lace ma+ing/ tatting " * *onding toget$er fi*re,e*s as in non-,oen fa*rics'
Manpo'er o 'o6en section:
7ection Manpo'er
re-treatment 9
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D(ein$ 10?
;inishin$ A
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6o' of mac$ines: 0=
&rand name: onforts onfortex
Origin: erman
%roduction capacit: 0000-100000 mHda
Merceri/in$ machine
6o' of mac$ines: 01
&rand name: onforts onfortex
Origin: erman
%roduction capacit: A0000-?0000 mHda
D'ein% section:
!hermosol machine
6o' of mac$ines: 0=
&rand name: onforts onfortex
Origin: erman
%roduction capacit: 1A00 mHda
i$$er
6o' of mac$ines: 01
&rand name: oller
Origin: erman
%roduction capacit: >000 mHda
old-pad
6o' of mac$ines: 01 &rand name: onforts onfortex
Origin: erman
%roduction capacit: >000 mHda
ad-steam
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6o' of mac$ines: 01
&rand name: oller
Origin: erman
%roduction capacit: 10000-=A000 mHda
5ashin$
6o' of mac$ines: 01
&rand name: Gamisc$ Jleine,efers
Origin: erman
%roduction capacit: 1>000 mHda
Finis)in% section:
7tanter machine
6o' of mac$ines: 0=
&rand name: onforts onfortex
Origin: erman
%roduction capacit: =B000-=9000 mHda
7anori/in$ machine
6o' of mac$ines: 0=
&rand name: onforts onfortex
Origin: erman
%roduction capacit: ?A000-100000 mHda
#mari/in$ machine
6o' of mac$ines: 0= &rand name: onforts onfortex
Origin: erman
%roduction capacit: =4000 mHda
urin$ machine
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6o' of mac$ines: 01
&rand name: onforts onfortex
Origin: erman
%roduction capacit: =0000-=9000 mHda
alendarin$ machine
6o' of mac$ines: 01
&rand name: onforts onfortex
Origin: erman
%roduction capacit: >000-4000 mHda
%R? inish
6o' of mac$ines: 01
&rand name: onforts onfortex
Origin: erman
%roduction capacit: >000-4000 mHda
*ualit' +ontrol lab:
Different tpes of fastness tests of t$e ded fa*ric are done in 7ualit controldepartment of t$e &eximco Textiles .td' Different tpes of met$od are follo,edfor different tpes of tests'
T$ere are t,o tpes of 7ualit assurances' T$e are -----
?n line test
! of t$e fa*ric/
Exact diameter " ,idt$/ re fa*ric inspection (4 point)/
!$ade c$ec+/
&ias " *o,ing/
;isual appearance/
!tripe'
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? line test
ll t$e off line tests for finis$ed fa*rics can *e grouped as foll,s-----
%$sical tests "
C$emical tests'
h(sical tests
T%#/
Fa*ric ,eig$t/
idt$ test/
Tensile strengt$/
Tear strengt$/
!eam slippage/
*rasion resistance/
T$ermal sta*ilit/
Crease resistance/
!tretc$a*ilit " ro,t$ recoer/
!moot$ness appearance'
hemical tests
Fastness tests to ,as$/
Fastness tests to ,ater/
Fastness tests to perspiration/
Fastness to lig$t/
Fastness to ru**ing/
Fastness to $eat/
Fastness to ironing/
Fastness to dr cleaning/ Fastness to sea ,ater/
Fastness to c$lorinated ,ater/
Fastness to ,ater spotting/
as$ing sta*ilit/
Fa*ric p'
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Inspection section:
T$e inspection of fa*ric is a procedure * ,$ic$ t$e defects of fa*ric are identified" fa*ric is classified according to degree or intensit of defects' T$e fa*ricinspection is done for *ot$ gre " finis$ed fa*ric'
re( abric inspection
re fa*ric inspection is performed according to 4-point sstem'
;inished abric inspection
4-ponit num*ering sstem is follo,ed for finis$ed fa*ric inspection' Defects foundin t$e final inspection'
neen s$ade/
Oil spot/
6eps/
Crease mar+/ ac$ine stoppage mar+/
.isting/
.ine mar+/
%ic+ missing/
Dou*le arn/
Dead cotton/
&o,ing/
Fl arn contamination'
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?r$an $ram o 'o6en section:
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hairman
!ir"#$or%&'"#u$iv" (ir"#$or
G"n"ra) manag"r
!"pu$* G"n"ra) manag"r
+ro(, -ua)i$* .ain$, /$i)i$* S$or" ##oun$s (min, .
+,.ngr -,.ngr .,.ngr /,.ngr S,.ngr ,.ngr (,.ngr .
ss$, .ngr,S"nior o#"r.ain$, &ngr,/$i)i$* &ngr,S"nior o#"r##o$s, o#"r (, o#"r.$g,
#"r or"man #"r ashi"rSub as$, &ngr, s$, (, o#"r S
+ro(n, o#"r ab assis$an$i$$"r or"r ")p"r
or"r
or"r
")p"rss$, pro(, o#"r
Snr,+ro(,o#"r
ab bo*
.% op"ra$or
")p"r
or"r
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3rd hapter
Lab Dip De6elopmentof
.#>IM? !#>!IL# LIMI!#D
Deinition:
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.a* Dip Deelopment means t$e sample ,$ic$ is ded according to *uer8sre7uirements' Depending on .a* Dip Deelopment sample deing " *ul+
production deing planning done'
?bEecti6es:
ain o*@ecties of la* dip are as follo,s-----
Calculate t$e recipe for sample deing/
Compare ded sample ,it$ s,atc$ * lig$t *ox or spectroflas$/
Calculate reise recipe for sample deing/
Totall approed .a* Dip'
De6elopment o Lab Dip:
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"#"iving s$an(ar( sa$#h
Sp"#$ropho$om"$"r r"a(ing
"#ip" s$ar$ up so$ar"
S$ar$ up r"#ip" giv"n
.anua) (isp"rsion
+a( (*"ing ; #uring
/n)oa(
Norma) ash
#i( ash
o)( ash
!r*ing
o$ ash
olor measurement o standard sample:
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Color measurement is mainl done for t$e purpose of s$ade matc$ing as perfectlas possi*le' !$ade matc$ing of t$e produced sample ,it$ t$e standard one iscompulsor' Color measurement can *e done * follo,ing t,o met$ods-----
1) anual met$od/
=) #nstrumental met$od'
#anual met)od:
#n manual met$od t$e standard sample8s color is measured * comparing it ,it$preiousl produced samples of different tric$romatic color com*ination' T$esample ,it$ ,$ic$ t$e color of t$e standard matc$ed/ t$at sample8s color recipe is
*eing ta+en for s$ade matc$ing' T$is met$od8s accurac completel depends on
t$e ision of t$e person related to it *ut person must *e needed gat$er experiencea*out color matc$ing'
Instrumental met)od:
T$is met$od is more relia*le if it is operated accuratel to do t$e ,or+ of colormeasurement' !pectrop$otometer interfaced ,it$ a %C is used for s$ade matc$ing'T$is instrument ,or+s ,it$ t$e principle of reflectance measurement of lig$t atdifferent ,ae lengt$' $en t$e standard sample is *eing su*@ected underspectrop$otometer/ t$en t$e instrument suggest a recipe ,it$ re7uired tric$romaticcolors ,it$in t$e tolerance limit of color difference' #n t$is ,a/ colormeasurement of t$e standard sample is carried out for t$e purpose of s$adematc$ing'
Machineries or Lab Dip:
adder d(ein$ machine
6o' of mac$ines: 0=
&rand name: at$is
Origin: !,it5erland
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Dr(in$ machine
6o' of mac$ines: 01
&rand name: Gapid
Origin: !,it5erland
7teamer
6o' of mac$ines: 01
&rand name: at$is
Origin: !,it5erland
arameter sheet or Lab:
For li%)t ,ei%)t (abric:
Gange of .: 100-=00
%adder pressure: 1'A +gHcm=
!peed of padder: > rpm
%rocess: %D& Dring time: = min'
Curing time: 1 min'
!teaming time: ?0 sec'
Gange of temperature: as per parameter s$eet
For medium ,ei%)t (abric:
Gange of .: =00->00
%adder pressure: 1'A +gHcm=
!peed of padder: > rpm
%rocess: %D&
Dring time: = min'
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Curing time: 1 min'
!teaming time: ?0 sec'
For )ea-' ,ei%)t (abric:
Gange of .: >00 " more
%adder pressure: 1'A +gHcm=
!peed of padder: > rpm
%rocess: %D&
Dring time: = min'
Curing time: 1 min'
!teaming time: 110sec'
5ashin$ se,uence o Lab:
5ashin$ parameter
Li$ht 'tFshade
5ash !ime
Medium 'tFshade
5ash !ime
+ea6( 'tFshade
5ash !ime
!tep-1 Cold ,as$ at >00
C 1 >0 sec 1 >0 sec 1 >0 sec!tep-= ot ,as$ at00C 1 >0 sec 1 >0 sec = 1 min'
!tep-> 1 >0 sec 1 >0 sec 1 >0 sec
!tep-4 = 1 min' > 1'A min' > 1'Amin'
!tep-A 1 >0 sec 1 >0 sec 1 >0 sec
:. 1:10 1:1A 1:=0
!oaping amount(gH.) = = >
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Li$ht sources or dierent bu(ers:
ame o .u(ers
Li$ht sources re,uired
rimar( 7econdar( !ertiar(**##@ . >00 DBA 10
+GM T. 9> DBA 10B+ CF DBA -
A%R% T. 94 DBA -
.#R7+K% T. 94 DBA -ull G .ear T. 94 DBA -
5#%R M# DBA DBA -
!I;;I@7
5#%R
DBA - -
7%L5% DBA - -
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4th hapter
re-treatmentof
.#>IM? !#>!IL# LIMI!#D
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Machineries or retreatment:
Desi.in% mac)ine:Machine name !ingeing " Desi5ing.rand name onforts onfortex
?ri$in ermanManpo'er 19roduction ran$e 90000-100000 mHda
MF speed ran$e A0-1A0 mHmin'!emperature 00Co* o padder =
adder pressure G-1'9 " .-1'o* o burner 1=sed utilities as
Recipe or desi/in$
ature o ;abric hemicalsFMaterial used
ll cotton color fa*ric Desi5ing agent
ll cotton color peac$ finis$ fa*ricetting agent/ se7uestering agent/
dearating agent'
Karn ded " %CHC;C fa*ric6atural gas for *urner steam "
compressed air'
$ite cotton fa*ric " special arn ded
fa*ric6atural gas/ ,ater " compressed air'
%CHC;C fa*ric
=O=/ 6aO/ !ta*ili5er/ etting agent/
Detergent/ se7uestering agent "
dearating agent
6atural gas/ ,ater " compressed air'
%CHC;CHKarn ded peac$ finis$ fa*ric
!ta*ili5er/ etting agent/ Detergent/
se7uestering agent " dearating agent
6atural gas/ ,ater " compressed air'
&ull-t,ill e'g' ea fa*ric =O=/ 6aO/ !ta*ili5er/ etting agent/
Detergent/ se7uestering agent "
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dearating agent
6atural gas/ ,ater " compressed air'
Bleac)in% mac)ine:Machine name &leac$ing mac$ine
.rand name onforts onfortex?ri$in ermanManpo'er 1
roduction ran$e 0000-100000 mHda
MF speed ran$e A0-B0 mHmin'!emperature B00C
o* o chamber 9
=sed utilities as
7teamin$ time
!couring " *leac$ing U == min'
Ge-*leac$ U =B min'
!couring U =0 min'5ashin$ temperature 00C
7teamer temperature 1040C
adder pressure =->&ar7,uee/er pressure ='=A-='A &ar
ompensator pressure =-> &ar
Doctor blade position = &ar;abric position Face
hemical le6el p-to t$e leel indicator
5ater le6el *oe t$e rollerDosin$ pump &ased on t$e recipe %.C is programmed
;unction !couring/ &leac$ing/ as$ing
7courin$ recipe or FB:
hemicalshemical compositionHmF&$ o abric
'ith con6e(or
Li$ht abrics:
6aO
etting agentHdetergent
B0-90
=->
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+ea6( abrics:
6aO
etting agentHdetergent
90-0
>
%ter cold bleach recipe or all 'hite abrics:
hemicalshemical compositionH$mF&$ o
abric 'ith con6e(or
Li$ht abrics:
=O=(A0M)
6aO
!ta*ili5er etting agentHdetergent
!e7uestering agent
Dearating agent
1A-=A
1A-=0
A-B>-4
1-=
0'A
Medium G +ea6( abrics:
=O=(A0M)
6aO
!ta*ili5er
etting agentHdetergent
!e7uestering agent
Dearating agent
=0-=A
1A-=0
B-?
>-41-=
1'A
Recipe or all 'hite abrics:
hemicalshemical compositionHmF&$ o abric
'ith con6e(or
Li$ht Medium G +ea6( abrics:
=O=(A0M) 6aO
!ta*ili5er
etting agentHdetergent
!e7uestering agent
Dearating agent
A0
>0
9-1=
B-9
=->
0'A
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as)in% recipe:
as$ing is done ,it$ $ot ,ater " detergent ma *e used for medium " $eacolor fa*rics mac$ines speed'
roduction ,ualit( chec&:
During production t$e operator ,ill c$ec+ for cosmetic defects suc$ as spots/ tears" ,ears an ot$er a*normalities t$at can *e detected * ees'
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;abric 'idth ?9-9
%ir pressure =-> &ar7team pressure =-='A &aradder pressure =->&ar
7,uee/er pressure ='=A-='A &aro* o air /oon roller =1;abric position Face
hemical le6el p-to t$e leel indicator5ater le6el *oe t$e rollerDosin$ pump &ased on t$e recipe %.C is programmed
;unction Onl merceri5ing
Flo,"c)art o( merceri.in% process:
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"#ov"r* #hamb"r .i'ing $an #oo)ing #h
#he&i'al preparation
@a$#h"r inh"mi#a) #hamb"rh"mi#a) #hamb"rS$abi
@a$#h"r ou$*)in("r (r*"r #hamb"r B4 B3
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th hapter
D(ein$ sectionof
.#>IM? !#>!IL# LIMI!#D
!hermosol Machine:
Machine name T$ermosol.rand name onforts onfortex
?ri$in erman
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Manpo'er 19
roduction ran$e 1A000 mHda
MF speed ran$e=0-=A mHmin' for $ea fa*ric
>A-40 mHmin' for lig$t fa*ric
!emperature 190-100
C for $ea fa*ric1A0-1B00C for lig$t fa*ric
o* o no//le =9
Le6el o d(ein$ bath (0-A00M)for %-T-# " manual %-T-##rocess selector s'itch %ad *atc$Hcontinuous7peed 6ariable &nob or B!-1G2 (0-100M)/ M " M
IR section-1:
7peed
Intensit(
(0-100)mHmin'M
(=0-100)%M
IR section-2: 7peed
Intensit(
(0-100)mHmin'M
(=0-100)%M
adder pressure 0-4 &ar
7peedHrpm (0-1=0)mHmin'!emp* o therme"H1-3 0-=A00C
.lo'er an settin$ or therme" o* 3 .o,H$ig$
osition o main damper therme"H1-
3(0-B)diision
osition o e"haust dampertherme"H1-3
(0-B)diision
osition o air lo' &nob o
thermo"H1-3V 9 diision
neumatic pressure o $uiders 0-10 &arneumatic pressure o compensators 0-B &ar
as pressure or IR-section 0-40 mH&ar or max' =0mH&ar
as pressure or burners 0-=A0 mH&arosition o IB $ear bo" or traction
dri6e G 'indo's 0-B &ar%ir pressure 0-10 &ar=sed utilities as
roduct ,ualit( chec&!$ade c$ec+/ cosmetic defects/ s$ade
ariation
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duration operation' C also c$ec+ t$e
parameters'
D'ein% recipe:
D(esD(estus
In$redients H0*1- H*01-10 H10-0 0
$Fl $Fl $Fl $Fl
Reacti6eHD.
rea A0 ?A 100 1A0
%rima5ol 6F = = = =
%rima5ol ; 10 10 10 10lau*er salt 10 10 10 10
!oda as$ 10 1A =0 =A
Reacti6eHDD
steam
%rima5ol 6F = = = =
%rima5ol ; 10 10 10 10
lau*er salt 10 10 10 10
7
lau*er salt =00 =00 =A0 =A0
!oda as$ 10 10 1A 1A
Caustic flac+s A A 9 10
Disperse
%rima5ol ; 10 10 10 10
!etamol &. = = 1 1
cetic acid 0'A 0'A 0'A 0'A
i$ment
%rima5ol ; 10 10 10 10
!iligen F 10 10 10 10
;itexol %FF A A A A
Jerolin et & = = = =
&inder 10 =A 40 ?0
i$$er machine:
Machine name igger
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.rand name oller
?ri$in ermanManpo'er Broduction ran$e >000 mHda
MF speed ran$e 40-90 mHmin' or as re7uired!emperature A0-00CLi,uor le6el A=0 .
;abric position Face%-rame position !et propert%6ailabilit( o se'in$ thread =-> cones
=sed utilities as
roduct ,ualit( chec&
C$ec+ for cosmetic defects suc$ as
spots on t$e fa*ric/ crease mar+ on t$e
fa*ric/ fa*ric position/ fa*ric se,ing/seledge torn or an ot$er a*normalities
t$at can *e detected isuall'
000 mHdaMF speed ran$e =9->A mHmin' or as re7uired
!emperature B0-?00Co* o padder 4;abric position Face
%-rame position !et propert
%6ailabilit( o se'in$ thread =-> cones=sed utilities as
roduct ,ualit( chec& C$ec+ for cosmetic defects suc$ as
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spots on t$e fa*ric/ crease mar+ on t$e
fa*ric/ fa*ric position/ fa*ric se,ing/
seledge torn or an ot$er a*normalities
t$at can *e detected isuall'
A mHmin' or as re7uired
!emperature ?0-1000C
o* o padder =o* o chamber 9
;abric position Face%6ailabilit( o se'in$ thread =-> cones=sed utilities as
roduct ,ualit( chec&!$ade c$ec+/ cosmetic defects/ s$ade
ariation
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?ri$in erman
Manpo'er roduction ran$e 1>000 mHdaMF speed ran$e =A mHmin' or as re7uired
!emperature 0-A0
C;abric position FaceH*ac+5ater le6el l,as full
ressure or s,uee/er 1-= &arompensator pressure ='A-> &ar=sed utilities gas
roduct ,ualit( chec&
C$ec+ for cosmetic defects suc$ as
spots on t$e fa*ric/ crease mar+ on t$e
fa*ric/ fa*ric position/ fa*ric se,ing/
seledge torn or an ot$er a*normalitiest$at can *e detected isuall'
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th hapter
;inishin$ 7ectionof
.#>IM? !#>!IL# LIMI!#D
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7tanter machine:
Machine name !tanter.rand name onforts onfortex?ri$in erman
Manpo'er >0roduction ran$e =B000-=9000 mHda
MF speed ran$e40-A0 mHmin' for $ea fa*ric
B0-90 mHmin' for lig$t fa*ric
!emperature190-100C for $ea fa*ric
1A0-1B00C for lig$t fa*ric
o* o chamber 9o* o .urner 9o* o .lo'er 1B
=sed utilities as
;unctions
eat setting
!oft finis$
ater repellant
$ite fa*ric finis$(soft/ ,rin+le
free)
Colored fa*ric finis$(soft/ ,rin+lefree)
Toping
Top finis$
idt$ control
.oop control
oisture control
! control
Dring
!$rin+age controlroduct ,ualit( chec& !$ade c$ec+/ fault c$ec+/ ,idt$ c$ec+
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p$sical tests/ c$emical tests/ " analsis
t$e tests " notes t$e results in fa*ric test
results'
7anori/in$ machine:
Machine name !anfori5ing
.rand name onforts onfortex?ri$in erman
Manpo'er =4
roduction ran$e ?A000-100000 mHda
MF speed ran$e40 mHmin' for $ea fa*ric
?0 mHmin' for lig$t fa*ric
7team pressure or dampin$ ='A *ar5ater pressure 4'A *ar
?6er eed AM
Rubber belt pressure 9-1= *ar7team pressure or rubber belt 0-= *ar
Rubber belt tension Depends on *elt t$ic+ness
%ir pressure or belt 4'A *ar7team pressure or belt =-> *ar
ressure or 'indin$ batcher 0-4 *ar
;unctions
!$rin+age control/ ,idt$ control/increase softness/ increase smoot$ness
" luster'
roduct ,ualit( chec& Fault c$ec+ " ,idt$ c$ec+
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#mari/in$ machine:
Machine name Emari5ing
.rand name .afer
?ri$in %a+istanManpo'er
roduction ran$e =4000 mHda#mer( stic&s roller settin$ 1-> for lig$t fa*ric
A- for $ea fa*ric
#mer( stic&s roller One B0
T,o =4
#"haust an settin$ anual
MF speed =0 mHmin'
=sed utilities ir pressureo* o belt B
.elt pressure = *aro* o dram roller =4
Dram pressure = *ar
Dram speed 0mHmin'o* o padder roller 4
Roller pressure s re7uired
#mer( paper $au$e 190-=40m for lig$t fa*ric
1=0 for $ea fa*ric#mer( paper chan$e c(cle 4A000m for lig$t fa*ric
>0000m for $ea fa*ric
;unctions
Gemoe t$e neps/ peac$ finis$ can *e
done/ surface smoot$ness " softness
can *e done'
roduct ,ualit( chec&
a' Fault c$ec+*' T$ic+ness of fa*ricc' !moot$ness of fa*ric
d' and feel ,it$ standarde' Fa*ric design " structure
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urin$ machine:
Machine name Curing
.rand name onforts onfortex?ri$in erman
Manpo'er Broduction ran$e =0000-=9000 mHda
MF speed ran$e>0->A mHmin' for $ea fa*ric
=A-=9 mHmin' for lig$t fa*ric
!emperature190-==00C for $ea fa*ric
1A0-1?00C for lig$t fa*ric
o* o roller ?0
o* o .urner 1=sed utilities as
;unctions
c$emical reaction causing cross
lin+ing of a t$ermoset resin in a fi*re
composite
roduct ,ualit( chec& !$ade c$ec+/ fault c$ec+/ ,idt$ c$ec+
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!emperature=A00C for $ea fa*ric
1A00C for lig$t fa*rico* o roller ARoller pressure ran$e 190-=00 *ar
=sed utilities draulic pressure
;unctions
a' To upgrade t$e fa*ric $and*' To impart a smoot$ " sil+ touc$c' To compress t$e fa*ricd' To reduce fa*ric t$ic+nesse' To improe opacit of fa*ricf' To reduce arn slippageg' To impart different degree of
luster of t$e fa*ric$' To reduce t$e air permea*ilit of
t$e fa*ric'
roduct ,ualit( chec&
a' Fault c$ec+*' T$ic+ness of fa*ricc' !moot$ness of fa*ricd' and feel ,it$ standard'
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roduct ,ualit( chec&
a' Fault c$ec+*' !moot$ness of fa*ricc' and feel ,it$ standard'
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In laborator':
!,atc$ card from *uer according to t$eir re7uirement/
Gecipe prediction for sample deing/ !ample deing until matc$ing ,it$ s,atc$ card/
Fastness " ot$er tests of t$e fa*ric or arn are done $ere'
In d'ein% section:
ccording to t$e *uer8s sample/ sample deing is done in sample deing
mac$ine in deing s$ed " again matc$ed ,it$ t$e approed sample/
#f result is OJ t$en *ul+ production/ During deing/ samples are ta+en until accurate s$ade matc$ing' T$e
interal ma *e >0-40 min' fter deing sample is collected after softening matc$ing is done/
T$en sample is collected after fixation " matc$ed/
T$en allo,ed t$e fa*rics to *e finis$ed'
In (inis)in% section: & using a series of finis$ing mac$ines correct ,idt$/ softness " appearance
are maintained according to re7uirements/ T$en sampling is done for seeral times to test !/ s$rin+age " fastness
properties/ Finall fa*ric is inspected " prepared for delier'
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T$ere are t,o tpes of 7ualit assurances' T$e are -----
1' On line test/=' Off line test'
Lab Machineries:
T)reads per Inc):
MF used:T$read counter
Manuacturer:ames ' eal " compan/ alifax/ England
erson responsible:.a* assistant ;re,uenc(:Eer order
erormance standard: VAM
Incase o non- conormit(: Gefinis$
rocedure:1 s7uare inc$ samples are ta+en from a fa*ric/ t$ese samples are
ta+en one from t$e left / one from t$e rig$t " ot$er from t$e center t$readsof eac$ samples are counted *ot$ ,eft " ,arp ,ise'
DocumentsF;orms used:Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/
Tests results of ot$er customer8s finis$ed fa*rics'
Fabric ,ei%)t:
MF used: ! cutter
Manuacturer:ames ' eal " compan/ alifax/ England
erson responsible:.a* assistant
;re,uenc(:Eer order
erormance standard:ccording to *uer8s standard' Incase o non- conormit(: To increase ! U Geduce ,idt$ mec$anicall
To decrease ! U increase ,idt$ mec$anicall rocedure: > samples are cut ,it$ ! cutter' Find t$eir aerage !'
DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
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idt) test:
MF used: easuring tape
Manuacturer:ames ' eal " compan/ alifax/ England erson responsible:.a* assistant
;re,uenc(:Eer order
erormance standard:1A0 cm V = or as specified * customer
Incase o non- conormit(: Gefinis$
rocedure: anual measurement * tape
DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
Tensile stren%t):
MF used: lp$atens Tensile Tester " Titan uniersal !trengt$ Tester'
Manuacturer:ames ' eal " compan/ alifax/ England
erson responsible:.a* assistant
;re,uenc(:Eer order'
erormance standard: ccording to &T. ualit standard "
specification'
Incase o non- conormit(: To increase Tensile strengt$R remercerise "refinis$'
rocedure: ccording to customer8s re7uirements " or as specified in t$e
&T. ualit standard specification' DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
Tear stren%t):
MF used: Elmendorf Tearing Tester 1BA>'
Manuacturer:essmer #nstrument .td'
erson responsible:.a* assistant
;re,uenc(:Eer order (onl for 100M cotton fa*ric)
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erormance standard:For *ot$ ,arp " ,eft ?000m6 m or ?1> gm
minimum or as per t$e customer8s re7uirement' Incase o non- conormit(: To increase Tensile strengt$R remercerise "
refinis$'
rocedure: ccording to customer8s re7uirements " or as specified in t$e&T. ualit standard specification'
DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
Seam slippa%e:
MF used: lp$atens Tensile Tester " Titan uniersal !trengt$ Tester'
Manuacturer:ames ' eal " compan/ alifax/ England
erson responsible:.a* assistant
;re,uenc(:Eer order'
erormance standard:For *ot$ ,arp " ,eft 906 minimum for Bmm
opening or as per t$e customer8s re7uirement' Incase o non- conormit(: Gesin finis$ or finis$ ,it$ special softener
,$ic$ increases seam slippage propert' rocedure: ccording to customer8s re7uirements " or as specified in t$e
&T. ualit standard specification' DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
0brasion resistance:
MF used:6u-artindale *rasion " pilling Tester'
Manuacturer:ames ' eal " compan/ alifax/ England
erson responsible:.a* assistant
;re,uenc(:$eneer re7uired'
erormance standard:rade-4/ rade-> (for peac$ fa*ric)
Incase o non- conormit(: Gesingeing follo,ed * Gesin finis$'
rocedure: ccording to customer8s re7uirements'
DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/
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Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
T)ermal stabilit'1S)rin!a%e2: MF used: Contact eat Test nit'
Manuacturer:Goac$es Engineering .td'
erson responsible:.a* assistant
;re,uenc(:Eer *lend fa*ric order'
erormance standard:arp U 1'AM " eft U 1'AM
Incase o non- conormit(: eat set
rocedure: &! 100B/ #!O 10A:%01
DocumentsF;orms used: Tests results for 100M cotton finis$ed fa*ric/ Tests results for %C/C;C finis$ed fa*ric/ Tests results of ot$er customer8s finis$ed fa*rics'
+rease resistance:
MF used: Crease recoer tester'
Manuacturer:!$irel/ England'
erson responsible:.a* assistant
;re,uenc(:$eneer re7uired'
erormance standard:ccording to *uer8s standard'
Incase o non- conormit(: oist cross/ finis$Hresin finis$'
rocedure: &! E6 ==>1>/TCC BB/ #!O =>1>'
DocumentsF;orms used: Tests results finis$ed fa*rics'
Stretc)abilit' 3 %ro,t) reco-er':
MF used: !tatic extension *oard " Titan uniersal !trengt$ Tester'
Manuacturer: #ndia " ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant
;re,uenc(:For eer stretc$ fa*ric " after eer su*se7uent processing
stage'
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erormance standard:!tretc$a*ilit U =0MR ro,t$ recoer U BM " as
per customer8s re7uirements' Incase o non- conormit(: Consult ,it$ t$e section inc$arge'
rocedure: !T D>10? " D%O6T .cra met$od'
DocumentsF;orms used: !tretc$ fa*ric process record'
Smoot)ness appearance:
MF used: Electrolux ascator " Tum*le drer'
Manuacturer: & ascomst'
erson responsible:.a* assistant
;re,uenc(:Eer ,rin+le free order'
erormance standard:s per customer8s re7uirements' Incase o non- conormit(: oist cross/ finis$Hresin finis$'
rocedure: TCC 1=4 or as per customer8s specification'
DocumentsF;orms used: &T. ualit standard specification
ualit standardof ot$er customers'
;astness tests:
Fastness to ,as):
MF used: ro,as$'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:Eer order'
rocedure: &! 100B ref:C0B C=A/ TCC B1 " according to customer8s
re7uirements' erormance standard: For color c$ange 4C/ for color staining 4! "
according to customer8s re7uirements' Incase o non- conormit(: Ge,as$ for reactie ded fa*ric/ GC for
disperse ded fa*ric' DocumentsF;orms used:
a' Tests results for 100M cotton finis$ed fa*ric/*' Tests results for %C/C;C finis$ed fa*ric/c' Color fastness assessment/
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d' &T. ualit standard specification/e' ualit standardof ot$er customers'
;abric si/e: 10cm W 4 cm
!emperature: B00C
!ime: >0 min'
hemical: !oap or detergent " soda'
?peration procedure:
a' d@ust t$e mac$ine to maintain t$e re7uiredtemperature " time as test re7uired/
*' %re $eat t$e canister " steel *all to set t$e temp' oft$e mac$ine/
c' C$ec+ t$e temp' * using t$ermometer/d' %our t$e container ,it$ t$e detergent/e' %lace t$e sample ,it$ ad@acent fa*ric/f' Clamp on t$e coer " fasten t$e canister erticall
into t$e color of t$e mac$ine/g' !tart t$e mac$ine/$' !top t$e mac$ine ,$en t$e *u55er on after
completion of t$e test/i' Gemoe t$e sample from t$e can/ ,as$ properl "
dr it'
Fastness to ,ater:
MF used: %erspirometer c$emical +it " car*olite incu*ator'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
rocedure: &! 100B ref: E01/ TCC 10? " according to *uer8s
re7uirements' erormance standard: For color c$ange 4C/ for color staining 4! "
according to *uer8s re7uirements' Incase o non- conormit(: Ge,as$ " refinis$ ,it$ fixing agent'
DocumentsF;orms used:
a' Tests results for 100M cotton finis$edfa*ric/
*' Tests results for %C/C;C finis$edfa*ric/
c' Color fastness assessment/
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d' &T. ualit standard specification/e' ualit standardof ot$er customers'
;abric si/e: 10cm W 4 cm
!emperature: >?0C
!ime: 4 $rs'
hemical:6o c$emical used'
Fastness to perspiration:
MF used: %erspirometer c$emical +it " car*olite incu*ator'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired' rocedure: &! 100B ref: E04/ TCC 10A " according to *uer8s
re7uirements' erormance standard:
.!L std* olor chan$e olor std*
cid s,eat 4C >-4!
l+ali s,eat 4C >-4!
Incase o non- conormit(: Ge,as$ " refinis$ ,it$ fixing agent'
DocumentsF;orms used:
a' Tests results for 100M cotton finis$edfa*ric/
*' Tests results for %C/C;C finis$edfa*ric/
c' Color fastness assessment/d' &T. ualit standard specification/e' ualit standardof ot$er customers'
;abric si/e: 10cm W 4 cm
!emperature: >?0C
!ime: 4 $rs'
hemical:
a' cid: 6a Di-$drogen ort$op$osp$ate(6a=%o4==O)*' l+ali: Di-sodium $drogen ort$op$osp$ate =-
drate(6a=%o4==O)
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Fastness to li%)t:
MF used: .ig$t fastness tester'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant' ;re,uenc(:$eneer re7uired'
rocedure: &! 100B & 0='
erormance standard: For dar+ s$ade 4C/ for lig$t " pale s$ade >C "
according to *uer8s re7uirements' Incase o non- conormit(: !elect destuffs ,it$ *etter lig$t fastness
propert' DocumentsF;orms used:
a' Tests results for 100M cotton finis$ed fa*ric/
*' Tests results for %C/C;C finis$ed fa*ric/c' Color fastness assessment/d' &T. ualit standard specification/e' ualit standardof ot$er customers'
!emperature: ==0-=400C
!ime: 90-100 $rs'
hemical:6o c$emical used'
Fastness to rubbin%:
MF used: Croc+ meter'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:Eer order'
rocedure: &! 100B ref: W1=/ TCC 9 " according to *uer8s
re7uirements'
erormance standard:
.!L std* on peach each
Dr ru* 4! >!
et ru* >! =!
Incase o non- conormit(: Ge,as$ " refinis$ ,it$ fixing agent'
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DocumentsF;orms used:
a' Tests results for 100M cotton finis$ed fa*ric/*' Tests results for %C/C;C finis$ed fa*ric/c' Color fastness assessment/
d' &T. ualit standard specification/e' ualit standardof ot$er customers'
Fastness to 4eat:
MF used: Contact $eat test unit'
Manuacturer: Goac$es Engineering .td'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
rocedure: #!O 10A: %01 " &! 100B: W 11
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: !elect destuffs ,it$ *etter lig$t fastness to
$eat' DocumentsF;orms used:Tests results for finis$ed fa*ric/
;abric si/e:10cm W 4 cm
!emperature: =000C
!ime: 1A sec'
hemical:6o c$emical used'
Fastness to actual launderin%:
MF used: Electrolux ascator " Tum*le Drer'
Manuacturer: ascomat'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
rocedure: TCC 1>A/ after >rd,as$'
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: Ge,as$ " !elect destuffs ,it$ *etter fastness
to $eat' DocumentsF;orms used:
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a' &T. ualit standard specification/*' ualit standardof ot$er customers'
Fastness to dr' cleanin%: MF used: ro,as$'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
rocedure: #!O 10A E0=: 19
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: For color c$ange 4C/ for color staining 4!'
DocumentsF;orms used:a' &T. ualit standard specification/
*' ualit standardof ot$er customers'
Fastness to sea ,ater:
MF used: %erspirometer c$emical +it " car*olite incu*ator'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
rocedure: #!O 10A E0=: 19
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: For color c$ange 4C/ for color staining 4!'
DocumentsF;orms used:
a' &T. ualit standard specification/*' ualit standardof ot$er customers'
Fastness to +)lorinated ,ater:
MF used: ro,as$'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired'
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rocedure: TCC 1B='
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: For color c$ange >C'
DocumentsF;orms used:
a' &T. ualit standard specification/*' ualit standardof ot$er customers'
Fastness to ,ater spottin%:
MF used: %ipette'
Manuacturer: ames ' eal " compan/ alifax/ England'
erson responsible:.a* assistant'
;re,uenc(:$eneer re7uired' rocedure: TCC 104: 14
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: Consult ,it$ section $ead'
DocumentsF;orms used: Tests results finis$ed fa*rics'
as)in% stabilit':
MF used: Electrolux ascator " Tum*le Drer' Manuacturer: ascomat'
erson responsible:.a* assistant'
;re,uenc(: Eer order " *atc$er'
rocedure: &! 4=> ref: =/ TCC 1>A " #!O B>>0
erormance standard:
;abric 5arp 5et
6on-elastane V >M V >M
!pandexHelastane
0-B M 0-B M
Incase o non- conormit(: Gefinis$ " resanfori5e/
DocumentsF;orms used:
a' Tests results for 100M cotton finis$ed fa*ric/*' Tests results for %C/C;C finis$ed fa*ric/c' ualit standardof ot$er customers'
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d' !$rin+age result register'
Fabric P415xtract met)od2:
MF used: etler Toledo'
Manuacturer: etler Toledo '
erson responsible:.a* assistant'
;re,uenc(: $eneer re7uired'
rocedure: TCC 91-1B
erormance standard: ccording to *uer8s re7uirements'
Incase o non- conormit(: Ge,as$H finis$ ,it$ acid'
DocumentsF;orms used: Tests results for finis$ed fa*rics of ot$er
customers'
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8th hapter
Inspection 7ectionof
.#>IM? !#>!IL# LIMI!#D
;abric inspection 7ection:
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T$ere are ? mac$ines in clot$ inspection section' !pecification of t$is mac$ines aregien *elo,-----
&rand name OFF FG#EG#O !G.
Tpe Fa*ric inspection mac$ine
Countr #talodel no' T6 >0= 94H9A
HC speed A0 mHmin
Function Fa*ric inspection
!(pes o inspection:
1) re inspection/=) Final inspection'
6re' inspection:
#nspection " grading of fa*ric 7ualit is one of t$e important functions of 7ualitcontrol is t$e gre or finis$ed state' T$e grading of fa*ric is difficult tas+/ ta+ingt,o primar considerations: as t$e fre7uenc of effects " t$e seriousness of
defects'
rading $as t,o primar functions: 1st to classif fa*rics according to standard7ualities *ased on t$e end use " customer demands " =ndis to suppl informationas to t$e 7ualities actuall *eing produced'
Final inspection:
ll pieces ,ill *e graded on t$e *ase of 4 points per 100 linear ards
mapping ,ill *e done on eac$ piece to ensure proper grading' Do not countmore t$an 4 points per one ard'
ll defects must *e recorded " mar+ed in final inspection " an accurate
account of points made to ensure proper grading/ ll fa*rics must meet specifications/
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t t$e end of eac$ piece of fa*ric/ t$e inspector ,ill add up total points "
decide ,$et$er t$e piece can *e s$ipped as first 7ualit or not/ re,or+ed /placed in lo,er 7ualit/ or cut " upgraded for s$ipment' Fifteen ards ormore can *e s$ipped as first 7ualit/
ualit control superisor must approe t$e grading of all 7ualit leels "c$ec+ t$e lo,er 7ualit/
a@or or unsig$tl defects in t$e first " last ard of a roll or piece ,ill *e
cut' ll defects of one ard lengt$ or more ,ill *e cut of t$e piece' Defects,it$in t$e first = inc$es or t$e last = inc$es of a piece ,ill not *e cut out orcounted in t$e grading/
Open defects on t$e *ac+ of fa*ric suc$ as drops/ runs " $anging pic+s are
to *e included in t$e grading of t$e fa*ric/ %ieces can *e connected toget$er/ once eac$ piece must *e t$e same s$ade/
ll defects suc$ as runs t$at extend more t$an a ard in lengt$ ,ill *e cut
out'
?peration procedureJ
1) !$ade sorting process/=) !$ade sorting process in t$e data color spectrop$otometer/
>) ;isual s$ade sorting process/4) Off s$ade fa*ric inspection process'
Inspection o ;abric b( 4-point s(stem:
#nspection of Fa*ric is a procedure * ,$ic$ t$e defects of fa*rics are identified "
fa*rics are classified according to degree or intensit of defects'
#n &eximco Textiles .td' fa*ric inspection is done * 4-point inspection sstem'T$e details of it is gien *elo,-----
;ault oint
.andF startin$ mar&Fshade bar 4-point
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Lost end 4-point
?il spots
1' p to A mm dia U 1point=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
7labs 1point#mbedded l( 4-pointMa"* penalt( point or an( runnin$
(dsH3 abric 'idth4-point
%ll hole 1-4-point(according to fault si5e);aults in both 'arp G 'et recei6e
e,ual points1-4-point(according to fault si5e)
Missin$ pic&Fdouble pic&1' p to 0'0A3 U 1 point=' Oer 0'A03 U = point
@arn contamination accordin$ to thesi/e
1point
Knot 1point
eps
1' Fa*ric dar+ crease ma *e
re@ected/=' .ig$t crease ma *e considered
rease mar&
1' p to A mm dia U 1point=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
5ater drops
1' p to A mm dia U 1point=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
D(e resist
1' p to A mm dia U 1point=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
D(e stain
1' p to A mm dia U 1point=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
Dirt( mar&
1' p to A mm dia U 1point
=' p to 10 mm dia U = point>' ore t$an 10 mm dia U 4point
7ote (or 8"point s'stem:
13->3 U 1 point
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Points per ()) s*+ yards ,-otal points . ()) ./0
-otal length in yards . useable width in in
>3-B3 U = point
B3-3 U > point
ore t$an 3 U 4 point
;abric la$$in$ 'ith stic&er:
.arge B point ma@or fault in eit$er ,arp " ,eft s$ould *e fagged ,it$ arro,
mar+ed stic+er in t$e rig$t $and side of t$e fa*ric/ oles/ stains " soils s$ould *e flagged/
Flags s$ould *e clearl isi*le ,$en fa*ric is spread face up or face do,n/
Flags s$ould not *e detac$ed from t$e fa*ric during transportation "
$andling * an means'
7plicin$:
!(pe o abric Ma"imum roll si/e
%oplin =A0 m
Karn ded =A0 m
TC fa*ric >00 m
T,ill 1A0 m
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9th hapter
=tilit( 7ectionof
.#>IM? !#>!IL# LIMI!#D
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7ource o utilit( ser6ices:
ere t$e follo,ing utilit serices are aaila*le-----
1' ater : %umps=' Electricit : %D& " enerator>' !team : &oiler4' as : TitasA' Compress air : Compressor
5ater:
ater is supplied continuousl in different sections * using su*mersi*le "centrifugal pumps'
entriu$al pump or 'ater suppl( or d(ein$ G other
sectionsapacit(
=0 '% %edrollo pump (eac$ pump: 1000.Hmin') 4 units 4000.Hmin'
10 '% %edrollo pump(flo, rate: B00.Hmin') 1 unit B00 .Hmin'
A'A '% %edrollo pump(pump flo, rate: A0.Hmin') 1 unit >A0 .Hmin'
!pare pump motor pedrollo =0 '% 1unit " A'A '% 1 unit 1 .Hmin'
$onson pump(>0 '%) = unit 100 m>H$r
J!& pump(>0 '%) 1 unit 100 m>H$r
!u*mersi*le pump J!& 4B +, 1A0 m>H$r
#lectricit(:Machine description ori$in o* o machine apacit(
Caterpillar gas generator ! 1 6o' 114A J
arsila gas generator France 1 6o' A= J
%rime po,er generator !pain 1 6o' B>B J
!u*-station/ %D& &anglades$ 1 6o' 1000 J;
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Prime po,er %enerator:
.rand name:uascor
?ri$in:!pain
Model:F.D 490
7tandb( 6olta$e:>90;/ ?A J
rime 6olta$e:B>B J/ 1=09 J
hase:0>
5ei$ht:194A Jg
Diesel %enerator:
.rand name:JOT!
?ri$in:!ingapore
Model:E! B>0->
7erial o:>011=
7tandb( 6olta$e:440J/ AA0 J
rime 6olta$e:440 J/ A00 J
hase:0>
;re,uenc(:A0 5
5ei$ht:>900 Jg
.oiler:
&oiler is mainl used to produce " delier steam to different sections as re7uired'#n &eximco Textiles .td' four *oilers are used to produce " delier steam todifferent sections'
Boiler speci(ications:
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.rand name:COIM? !#>!IL# LIMI!#D
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Introduction:
ater for a textile plant ma come from arious sources' &ut t$is ,ater cannot *eused directl in textile processing *ecause it contains arious salts' T$ese salts aremainl t$e car*onates(CO>
=-)/ $drogen car*onatesH*i car*onates( CO>=-)/
sulp$ates(!O4=-) " c$lorides(Cl-) of calcium " magnesium' T$ese are called
$ardness in t$e ,ater' t$ese must *e remoed t$oug$ ,ater treatment plant'
atural 'ater ,ualit(:
ater for a textile plant ma come from arious sources' T$ese include surface,ater from riers/ la+es " su*terranean ,ater from ,ells' #n %%C t$e collect,ater from underground' 6atural " pre-treated ,ater ma contain a ariet ofc$emical species t$at can influence textile ,et processing in general " deing in
particular'
T$e arious salts present in ,ater depend on t$e geological formations t$roug$,$ic$ t$e ,ater $as fio,ed' T$ese salts are mainl t$e car*onates(CO>
=-)/$drogen car*onatesH*i car*onates(CO>
=-)/ sulp$ates(!O4=-) " c$lorides(Cl-) of
calcium " magnesium' lt$oug$ calcium " magnesium car*onates in limestones
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are relatiel insolu*le in ,ater' !o in t$is reasons/ ,ater $ardness can *e diidedinto t,o ,as-----
!emporar( hardness: Ca(CO>)=/ g(CO>)=/ Fe(CO>)=
ermanent hardness:CaCl=/ Ca!O4/ Ca(6CO>)=/ gCl=/ g!O4/ g(6CO>)=
T$is ,ater $ardness causes some serious conse7uences in a textile deing "finis$ing industries " t$ese are-----
%recipitation of soaps/
Gedeposit ion of dirt " insolu*le soaps on t$e fa*ric *eing ,as$ed/ t$is can
cause ello,is$ " lead to uneen deing " poor $andle/ %recipitation of some des as calcium " magnesium salts/
!cale formation on e7uipment " in *oilers " pipelines/
Geduction of t$e actiit of t$e en5mes used in ,as$ing/
#ncompati*ilit ,it$ t$e c$emicals in finis$ing recipes " so on'
ardness expressed * parts per million of CaCO>/ ,$ic$ is standard $ardnessscale " it is also called merican $ardness' T$e $ardness of ra, ,ater is 100 ppmor more' To use it in deing " in *oiler t$is ,ater must need to soft " foreignmaterials needs to remoe'
7tandard 'ater ,ualit(:
arameter ermissible concentration
olor Color less7mell 6o *ad smell
5ater hardness A ppm
+ 6alue ?-9 (neutral)Dissol6ed solid A ppm
Inor$anic salt A00 ppm
Iron 0'1 ppmMa$nesium 0'01 ppm
opper 0'oo A ppm
itrite A0 ppm
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itrate A ppm
5ater pumps:ater is supplied continuousl in different sections * using su*mersi*le "centrifugal pumps'
entriu$al pump or 'ater suppl( or d(ein$ G other
sectionsapacit(
=0 '% %edrollo pump (eac$ pump: 1000.Hmin') 4 units 4000.Hmin'
10 '% %edrollo pump(flo, rate: B00.Hmin') 1 unit B00 .Hmin'
A'A '% %edrollo pump(pump flo, rate: A0.Hmin') 1 unit >A0 .Hmin'
!pare pump motor pedrollo =0 '% 1unit " A'A '% 1 unit 1 .Hmin'$onson pump(>0 '%) = unit 100 m>H$r
J!& pump(>0 '%) 1 unit 100 m>H$r
!u*mersi*le pump J!& 4B +, 1A0 m>H$r
5ater sotenin$:
T$ere is an ion exc$ange met$od * ,$ic$ $ardness of ,ater is remoed'
;lo' chart o 'ater treatment plant:
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ar( a$"r s$on" $an
S$on" D)$"r
arbon D)$"r
"sin D)$"r
!")iv"r* pump
So$ a$"r s$or" $an
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12th hapter
#luent !reatment lantof
.#>IM? !#>!IL# LIMI!#D
Introduction:
Effluents are generated from different sections of a textile industr must *e treated
*efore t$e disc$arged to t$e enironment' ;arious c$emicals " p$sical meansare introduced for t$is purpose'
MaEor eluent sources:
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!couring c$emicals/
&leac$ing c$emicals/
as$ing c$emicals/
Deing c$emicals'
hemical used in #!:
Ferrous sulp$ate/
droc$loric acid/
.ime/
%olmer/ !odium $po-c$loride/
rea fertili5er'
haracteristics o 'aste 'ater:
&iological oxgen demand(&OD) U >00 mgH.
C$emical oxgen demand(COD) U =00 mgH.
!uspended solid(!!) U =00 mgH.
Color U Dar+
% U 9-11'A
rocess se,uence o #!:
rocess:&iological apacit(:1A00 m>Hda
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S'reening
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&OD U >0 mgH.
COD U 1B0 mgH.
!uspended solid U >0 mgH.
Color U Colorless
6o-ernment o( Ban%lades) required:
% U B-
&OD U A0 mgH.
COD U =00 mgH.
!uspended solid U 1A0 mgH.
Color U .ig$t *ro,nis$
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13th hapter
In6entor(of.#>IM? !#>!IL# LIMI!#D
In6entor( control:
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!tore is t$e place ,$ere eer tpes of ra, materials/ spares finis$ed goods are+ept in proper sstem' #nentor control means t$e accurate calculation " data ofeer tpe of ra, materials/ spares " finis$ed goods in time to time' #nentorcontrols are necessar/ *ecause-----
To +no, a*out t$e re7uired amount of ra, materials/ To *e continued t$e production process/
To find out t$e profit or loss of a compan/
!toc+ " stoc+ alue for consumption measuring'
7cope o In6entor( control:
Des store/
Ga, material/
Ot$er c$emicals/
re fa*rics/
!pare parts/
eneral store/
Capital e7uipments/
ccessories/
!tationar' aintenance parts'
In6entor( s(stem or ra' materials:
#nentor is t$e stoc+ of goods' #t is a ital part of *usiness' #t protects against
stoc+ outs' Tpes of inentor carried in t$is factor as follo,s----- re fa*ric : O,n ,eaing or imported
Des " c$emicals : .ocal or imported
%ac+ing materials : .ocal or imported
!pare parts : .ocal or imported
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6re' (abric store:
ll t$e gre fa*rics are stored near t$e fa*ric8s *atc$ section' Different tpes offa*rics are listed in t$e s$eet according to fa*ric tpes/ 7uantit " consumer8sre7uirement'
D'es 3 c)emicals:
T$ere are different stores for des " c$emicals' ;arious tpes of des " c$emicalsare stored $ere according to des " c$emicals companies' Different tpes of des" c$emicals are listed in a s$eet' #n t$e s$eet t$e stored 7uantit of des "c$emicals are also included' Eer mont$ t$e s$eet is updated " a cop of t$iss$eet is supplied to t$e deing manager/ de $ouse " la* section'
Spares:
#n &eximco Textiles .td' re7uired amount of spares of different mac$ines arestored in t$e mec$anical store room' ll t$e spares are listed in a s$eet ,$ic$ iscontrolled * t$e mec$anical " maintenance personnel' !pares are arranged in t$estore room according to t$eir si5e/ 7uantit " re7uirements' T$ere are s$elf in t$estore room to +eep t$e small spare parts'
Finis)ed %oods:
&eximco Textiles .td' supplies its finis$ed ded fa*rics to its garments section' !ofinis$ed fa*rics are stored for s$ort time in t$e finis$ing section' ll t$e delieredfa*rics are noted on t$e tall +$ata according to t$e lot no' 7uantit/ fa*ricsdiameter/ *uer8s name/ color " considering ot$er tec$nical parameters'
Remar!s:
&eximco Textiles .td' $as indiidual stores for ra, materials/ finis$ed goods etc'T$ere are not enoug$ space to store t$e finis$ed goods' #t re7uires increasing t$estore area' #n &eximco Textiles .td' t$e store for inentor control is satisfactor'
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14th hapter
omplianceof
.#>IM? !#>!IL# LIMI!#D
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Deinition:
Compliance means conformit of certain standard' &T. maintain a moderate,or+ing condition for t$eir emploees' T$oug$ it is ,ell esta*lis$ed pro@ect' T$ere
are some lac+ing of proper compliance issues'
ompliance issues:
Compensation for $olida/
.eae ,it$ ,ages/
ealt$ register/
Time care/
ccident register/
or+man register/
E7ual remuneration/
6ational festial $olida/
Oertime register/
.a*or ,elfare/
ee+l $olida fund/
!exual $arassment polic/
C$ild la*or a*olition polic/
nti-discrimination polic/
Pero a*asement polic/
or+ing $our polic/
iringHrecruitment polic/
Enironment polic/
!ecurit polic/
&uer8s code of conduct/
ealt$ " safet committee/ Canteen'
4ealt):
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Drin+ing ,ater at least 4'A.HdaHemploee/
Cup aaila*ilit/
Drin+ing ,ater suppl/
ater cooler/ $eater aaila*le in canteen/
Drin+ing ,ater essel clean at once in a ,ee+/ ater resere at least once a ,ee+/
ater center in c$arge person ,it$ cleanliness/
!uggestion *ox register'
Toilet:
!eparate toilet for ,omen " men/
seat ,it$ proper priac " loc+ facilit/ rinal accommodation/
Effectie ,ater se,age sstem/
!oap toilet/
ater tap/
Dust *ins/
$ite ,as$ed one in eer four mont$s/
Dail cleaning log s$eet/
6o-smo+ing signs/
.adiesHgents toilet signs *ot$ in &engali " Englis$/ Disposal of ,astes " effluent'
Fire:
!ufficient fire extinguis$er/
ccess area ,it$out $indrance/
Fire signs in *ot$ &engali " Englis$/
Fire certified personal p$oto/
Emergenc exit'
Sa(et' %uard:
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etal glo,s on good conditions/
Gu**er mats " ironers/
First aid *ox one/
#roners ,earing sleepers/
First trained emploees/ otorHneedle guard/
Ee guard/
6urse/
Doctor/
edicine/
edicine issuing register/
elfare officer'
$t)ers:
Goom temperatures/
.ig$ting facilities'
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1th hapter
onclusion
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&eximco Textiles .td' is a ,ell planned ersatile pro@ect' T$e administrations/management/ c$ain of command all are ,ell organi5ed' T$e are deoted to satisft$e customer * t$eir actiities' o,eer/ some of t$e point ,e ,ant to mentionfor t$e good of &eximco Textiles .td'
M( achie6ement:
# got t$e general information of suc$ a large factor t$at gies me t$e clear
idea a*out t$e re7uirements of a composite industr set up ,it$ all necessarmanpo,er " mac$ineries/
# $ae earned some +no,ledge a*out t$e 7ualit management sstem of
different sections of t$e industr/ # $ae identified t$e process se7uence of different units t$at gies me t$e
*etter idea a*out running of a program/ # got t$e information a*out related to t$e amount of ,astage of different
units t$at $elped me to calculate t$e *enefit " loss of an pro@ect t$at can*e run/
Communication of different *uers " merc$andisers $elped me to deelop
m personal s+ills " self confidence/ # $ae $armoni5ed mself ,it$ t$e industrial enironment/ ,or+ "
administration t$at ,ill $elp me to do @o* in an industr/ Furt$ermore # ac$ieed some practical +no,ledge a*out eer steps related
to t$e production of a ,oen fa*ric t$at ,ill facilitate me to deelop mexperience more in t$is field'
7u$$estions:
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# am luc+ enoug$ t$at # got an opportunit to get industrial training at &eximcoTextiles .td' During t$is training period # $ae isited different sections of t$e mill" receied enoug$ co-operation " " support from t$e aut$orit " all t$e
personnel of different sections' ere/ all t$e officers " t$e stuffs are er cordial "er muc$ deoted to t$eir duties/ ,$ic$ ,as also learning for me'
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