Post on 23-Sep-2020
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C
Basic Tracking Solution A FactoryTalk® ProductionCentre MES Solution
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2
Global Solutions Bringing You a World of Experience
Manage projects that span multiple geographies
Standard business & project processes
The right team for your project from our worldwide talent
Based on PMI ® PMBOK®
Certified project managers
Repeatable, measurable, auditable
Risk Management
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Project Management
Information | Process | Discrete Automation | Power & Motion | Sustainable Production | Technology Migration | Hardware Integration
Combining technology & application knowledge
All major industries
Best practices from multiple industries
Domain Expertise
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
A FactoryTalk® ProductionCentre Pre-engineered MES Solution Work order management
Download work orders or create work orders manually
Lot / unit identification & labeling
WIP tracking for unit / lot traceability
View BOMs / recipes
View work instructions & drawings
Route / process enforcement
Manual or automated data collection
Raw material consumption for genealogy
Material & container labeling
Unit history and order status pre-built reporting .
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Pre-engineered with basic MES functions & features
Scalable material tracking MES functionality
Built on FactoryTalk® ProductionCentre as a COTS
(Commercial-Off-The-Shelf) solution
Pre-built & easy to use standard interface
Configurable as a MES solution starter implementation
Rapid implementation by configuration
Reduced risk in pre-engineered solution
Immediate benefit realization & faster payback
.
The Benefits
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
BTS Architecture Overview
FactoryTalk® ProductionCentre
Order Management
Foundation
Reusable Components Production
Management Reports
Dashboards
Integration Framework
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
ERP
The Basic Tracking Application Scenario
Finished
Goods
Manual or Automated Control
DO
WN
LO
AD
F
RO
M E
RP
Order
Management #1 WIP
Processing
#N WIP
Processing
UP
LO
AD
P
RO
DU
CT
ION
T
O E
RP
Planning Mtl. / Resource
Planning
Work Order
Manual / scanned WIP identification Automated WIP identification (BC read)
Manual form-based data collection Automated data collection (LiveData)
Process route enforcement Conveyed process enforcement
View orders & status
Create new orders
Release orders for production
Complete orders (fulfillment)
Process enforcement Work instructions
Material consumption BOM verification
Manual data collection Quality inspection
FG quantity produced
Material usage / consumed
Date/time started/ completed
What to make (part, item)
How much to make (quantity)
When promised (due date)
How to make (BOM, recipe)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
A FactoryTalk® ProductionCentre Pre-engineered MES Solution
Route = Desktop
Modeled process steps (operations) on route
Start of route
End of route
LETS TAKE A LOOK
using this route
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Pre-Built & Easy to Use Standard GUI
Button functions available within module
Expandable space for extending functions
Button modules allow navigation
Expandable space for adding modules
Grid area display Displayed content based upon module
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Manage Work Orders
Button functions available within order management module
Active module highlighted
View of available work orders & status
Displayed order item(s) to produce
Displayed lots for order item(s)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Create Work Orders
Work order items
Work order lots
Download work orders from ERP or
manually create work orders
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
BOM / Recipe
View BOM / recipe anytime during production
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Lot & Serialized Unit View & Status
Serialized unit view / status
Lot view / status
Unique serial number automatically generated
Serial numbers can be changed (must be unique)
Enter new SN for unit (comment optional)
.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Label Printing (Unit or Lot)
Label serialized units or identified lots
Printing unit or lot label
Basic label printed format .
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
WIP Processing
View of BOM components needed for unit assembly
Unit / lot status bar
View of serialized unit(s) in queue and available for processing at operation (assembly)
Note: highlighted unit (RA278) is started and in-process at operation
View of SOP’s, WI’s, Dwg’s, etc.
WIP functions
.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Material Consumption
View of BOM components needed for consumption
Unit based & lot based consumption BOM item verification Alternate BOM item consumption (substitution)
Scan/enter SN for component
Serialized (unit) component consumption
Scan/enter lot ID & quantity
Un-serialized (lot) component consumption .
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Hold & Release
Place unit on hold
Unit state
Scan/enter hold reason (comment optional)
WIP functions enable & disable based on selected unit disposition
Scan/enter unit release reason (comment optional)
Unit state WIP functions enable & disable based upon changed unit disposition
.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Scrap
Scrap unit
Unit state
Scan/enter scrap reason (comment optional)
Unit state
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Data Collection
Collect data automatically from Process Control PLC’s
OR ……
Collect data manually using form-based data collection
Selection of data collection Sets of parameters configured at operation
Data entry fields
Viewable upper/lower limits (configured for data parameter)
Manual data entry
.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Viewing Collected Data
View data collected against a unit / lot
Selection of data collection set parameters for viewing View of data collected for selected unit
(for selected data collection set)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
(Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Viewing Unit / Lot History
View selected unit / lot history
View of all unit / lot operations & associated transaction data
(start time complete time stamp, operator, etc.)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. (Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Configured Reports
Report module (pre-configured reports) Existing configured reports Reports are configured using SSRS
(SQL server reporting services) Additional reports are configured & added as additional reports (functions)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
BTS – Basic Tracking Solution
ORDER
MGMT
10:PROCESS 1 20:PROCESS 2 nn:PROCESS N
PRODUCTION
MGMTManufacturing Process (Manual and/or Automated)
ERP Interface XML File ERP Interface XML FileOrders, BOMs, Parts
Production Data
Business Systems
- View Orders
- Create Order
- ERP Dwnload
- Start
- Complete
- Hold
- Order Status
- Create Unit/Lot
- Start
- Complete
- Hold
- Consume Material
- View SOPs
- View Queue
- Scan/Enter ID
- Start
- Complete
- Hold
- QA Inspect
- QA Test Result
- View Queue
- Scan/Enter ID
- Start
- Complete
- Hold
- Data Collection (A/M)
- View Traveler
- Prod. Status
- WIP Status
- ERP Upload
Unique SN
Barcode Label
Order Status
Unit/Lot History
OPERATIONAL FUNCTIONS
Control System Interface via FactoryTalk LiveData
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Rapid Implementation
Requirements Gap Analysis Review functional specification Determine gap vs. customer Constraints to accommodate gap
Design & Configuration Update design specification (if gap) Customer specification customization Configuration (route, op’s, parts, ..) Application testing (internal)
Application Deployment Installation & checkout System acceptance testing Startup Go-live support
.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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Rev 5058-CO900C
Basic Tracking Solution A FactoryTalk® ProductionCentre MES Solution