Post on 24-Mar-2018
AUTO CABLES
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A Warm welcome from SRINI LINK TEAM.
SRINI LINK produces one of the best cables & wires since 02/04/1997 for the existing customers & global market, by meeting their standards or customized requirement with a various product ranges.
To produce quality & quantity, we have installed all the best possible latest world class technologies machinery at our plant
For optimum consistency of quality, quantity & services along with traceability of material from incoming to outgoing, we have implemented ISO 9001-2010 system since 01/03/2001.
We cater verities of product to many different customers, but for INDIAN, AMERICAN & CANADA market we have below certified PVC cable products by their respective departments 1) IS : 694 : 1990 (BIS : Bureau of Indian Standard) 2) UL : 758 (Underwriter Laboratories)Mfg. Different cable standard by matching their properties 1) IS 2465 - 1984 (BIS : Bureau of Indian Standard) 2) BS 6862 : Part 1 : 1971 (BSI : British Standard Institute) 3) JIS C 3406 - 1993 (Japanese Industrial Standard) 4) JASO D 611 / 608 (Japanese Automobile Standard) 5) DIN 72551 - 6 (Deutshes Institut für Normung) 6) ISO 6722 (International Organisation for Standardisation) 7) IS 1554 (BIS : Bureau of Indian Standard) 8) IS 7098 (BIS : Bureau of Indian Standard)In the consideration of environmental safety and green product, SRINI LINK has its own GREEN GROUND in form of 100% RoHS INHOUSE PVC Compound manufacturing plant since 2003 along with REACH Compliance since 2011 (against demand)With production technology, management system & maximum environmental friendly products, SRINI LINK has created its own unique & distinguish name for its quality product & services. a) Domestic market (Network Business) b) Automobile Industries (OEM) c) Appliances product (White goods) d) Panel Board & Distribution Broad Mfg.
“SRINI LINK®” the brand itself has created its glorious name in the market of automobile industries, switchgear & power industries & domestic wiring sector.
C O M P A N Y P R O F I L E
Production & Products with maximum safety & friendly environment.
SRINI LINK will always update itself with modern world class technologies.
100 % Engineering Excellence in our production, which will ensure the product reliability & durability.
Maximum Market ratio of “SRINI LINK” brand (genuine product requirement).
“SRINI LINK” brand means
QUALITY – maximum environmental free
QUANTITY – 101 % assured
SERVICE – technical support & delivery as per consumer competency
V I S I O N
M I S S I O N
Estd. 02-04-1997
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History of FOUNDER V. Deiva SigamaniIn the year 01 September 1976 The founder of “SRINI LINK” Mr. V. DEIVA SIGAMANI started his career as a Machine operator in INDO FLEXIBLE CABLE AND WIRE INDUSTRIES PVT LTD (Mumbai), later within six month he has promoted as Senior operator incharge of maintenance. Along with working, he joined ITI training course for learning lathe, drilling, welding machine and other tools etc. with his knowledge, company team has developed Vertical stranding machine in-house.
Later in 1977 Company was shifting to Hyderabad with small part working in Mumbai, So Mr. V. DEIVA SIGAMANI was promoted to project Incharge for Hyderabad unit (machinery installation, man power recruitment and training to man power), and he had successfully accomplished the task within short period.
By seeing above all hard work and dedication, he was promoted to chief fore man of the company and subsequently promoted as work manager (fully incharge of the entire Hyderabad & Mumbai operation of the company) while his tenure, team has designed wiring harness for;
• Premier Automobiles Ltd. • Mahindra & Mahindra Ltd.
• Allwyn Nissan Ltd. • Andhra Pradesh Scooters Ltd.
• Capol farm Equipment Ltd. (Eicher Tractors Ltd), Etc
In the year 1983 With an individual thinking and demands of wiring harness in Indian automobile industries, He started his own unit in Hyderabad M/s. SARAVANAN INDUSTRIES, which undertook job work of INDO FLEXIBLE CABLE AND WIRE INDUSTRIES PVT LTD.
In the year 26/08/1986 A group of nine people and Mr. V. Deivasigamani as a founder & works director started a wiring harness unit named M/s SRINISONS CABLES PVT LTD, 1) Construction of shed.2) Machinery layout and erection.3) Development of tooling for wiring harness & battery cables mfg.4) Recruitment & training of man power.5) Sample development for customer & there approval from customer ends. 6) Quality assurance.7) New development.
Above all work was taken care & successfully achieved by Mr. V. Deivasigamani in his working tenure.
• MARUTI UDYOG LTD (OMNI VAN, Maruti 800, Gypsy) • BIRLA YAMAHA LTD (Portable Generators)
• SWARAJ MAZDA (Tempo)
02/04/1997 SRINI LINK HISTORY With above all experience and high individual thinking, He had setup a Proprietary firm named M/s SRINI LINK later in 2007 the same unit changed into partnership firm with his two son.
Initially plant was setup to manufacture wiring harness for Automobile industries (OEM), Power cords for appliance industries (White goods). Later company has developed varieties of product range, which you can see in product list.
In the year 2003 The passion of development & seeing the competitive market, company has developed its own INHOUSE PVC compounding facility for HR, FR, HR-FR, FR-LSH, AVX, etc, but as the requirement of market & in consideration of Environment. Company has developed RoHS PVC Compound in 2006.
In the year 2007 The passion of development & seeing the competitive market, with concept of all major raw material in house, company has developed INHOUSE Wire drawing facility with Indian make machine, later in 2011 the facility was replaced by GERMAN technology 8 LINE WIRE DRAWING machine. From 2010 our PVC Compound unit is 100% RoHS and as per requirement.
In the year 2011 we have developed REACH Compliance PVC compound.
In the year 2014 INHOUSE PVC colour master batch 100% RoHS & Reach compliance.
With lots of development passion, today SRINI LINK has achieved a leading name in cables & wires industries through serving below 4 major segments
• Domestic Market (network sales). ..............• Panel Board & distribution board Mfg
• Automobiles Industries (OEM) ...... ..............• Appliance industries (White Goods)
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SAUTO CABLES
These cables are mainly used for making wiring harness which is used in
automobile like two wheelers, three wheeler, four wheelers, and heavy vehicles etc.
and this cables are made as per standards like
1) IS : 2465 - 1984.................. (BIS : Bureau of Indian Standard),2) BS 6862 : PART 1 : 1971..... (BSI : British Standard Institute)3) JIS C 3406 – 1993............... (Japanese Industrial Standard),4) JASO D 611 / 608 ............... (Japanese Automobile Standard), 5) DIN 72551- 6 ...................... (Deutshes Institut für Normung)6) ISO : 6722 - 2006 ................ (International Standard Organization)
Conductor: With Bright-annealed EC grade copper with 99.97 % purity, which offer low conductor resistance, lower heating.
Insulation & Sheath: The PVC compounds used in its insulation & sheath are manufactured with special formulation which Result in better flexibility, tensile, elongation, abrasion, & cold and high temperature environmental resistance. It also resists from water, oil, grease, & Etc.
APPLICATION
FEATURES
TECHNICAL SPECIFICATION : (Generally conforming to IS : 2465)
SPECIFICATION
SIZE
COLOURS
PACKING
As per IS : 2465 / BS 6862 / JIS C 3406 /
JASO D 611, 608 / DIN 72551 / ISO : 6722
0.13 Sq.mm to 150 Sq.mm
Various Single, Double, Triple, and Spiral Colour Wires
As per requirement
Sq.mm
0.5
0.75
1.0
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
120
150
mm
16/0.2
24/0.2
32/0.2
48/0.2
80/0.2
56/0.3
84/0.3
140/0.3
126/0.4
196/0.4
276/0.4
396/0.4
360/0.5
475/0.5
608/0.5
750/0.5
Ohms
39.00
26.00
19.50
13.30
7.98
4.95
3.30
1.91
1.21
0.780
0.554
0.386
0.272
0.206
0.161
0.129
mm
2.5
2.7
3.1
3.4
3.8
4.6
5.6
7.0
8.1
10.0
11.4
13.7
15.8
18.4
19.9
22.4
mm
0.6
0.6
0.7
0.7
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
Area of Conductor
Numbers/Diameter of Wire
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
SRINI LINK ® 1.00 SQ.MM AS PER IS : 2465 4
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AUTO CABLESBS 6862 : Part 1 : 1971
JIS C 3406 - 1993 (AV) Auto Vinyl cables
Sq.mm
0.5 f0.5
0.75 f0.851.25 f1.252.03.05.08.015203040506085100
20/0.187/0.3230/0.1811/0.3250/0.1816/0.3226/0.3241/0.3265/0.3250/0.4584/0.4541/0.8070/0.8085/0.80108/0.80127/0.80169/0.80217/0.80
36.732.724.420.814.714.38.815.593.522.321.388.875.204.283.372.872.151.68
0.60.60.60.60.60.60.60.70.80.91.11.11.41.41.61.62.02.0
2.42.42.62.62.92.93.44.14.95.87.48.811.512.113.814.417.018.6
mm Ohms mmmm
Area of Conductor
Numbers/Diameter of Wire
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
REMARK: (1) ( f ) in area of conductor indicates flexible
Sq.mm
0.50.650.71.01.52.02.53.04.56.07.08.010161620254060
16/0.29/0.3
14/0.2514/0.321/0.328/0.335/0.344/0.365/0.384/0.397/0.3120/0.380/0.437/0.75126/0.4266/0.337/0.961/0.961/1.13
37.1029.3527.1518.8412.579.427.546.004.063.142.722.201.821.101.160.990.7620.4620.293
0.50.60.60.60.60.60.70.81.01.01.01.21.31.31.31.31.51.61.7
2.22.52.52.73.13.43.84.25.15.96.27.07.58.38.79.59.711.814.1
mm Ohms mmmm
Area of Conductor
Numbers/Diameter of Wire
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
SRINI LINK ® 1.00 SQ.MM AS PER BS : 6862
SRINI LINK ® (AV) 1.00 SQ.MM LOW V CABLE FOR AUTOMOBILE5
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JASO D 611 – 94 (AVS) Auto-Vinyl Slim cables
JASO D 611 – 94 (AVSS) Auto-Vinyl Super Slim cables
0.3
0.5
0.85
1.25
2.0
7/0.26
7/0.32
19/0.24
19/0.29
37/0.26
50.3
32.7
21.7
14.9
9.5
0.3
0.3
0.3
0.3
0.4
1.5
1.7
1.9
2.2
2.0
Sq.mm mm Ohms mmmm
Area of Conductor
Numbers/Diameter of Wire
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
Sq.mm
0.3
0.5 f
0.5
0.75 f
0.85
1.25 f
1.25
2.0 f
2.0
3.0 f
3.0
5.0 f
5.0
8.0 f
8.0
7/0.26
20/0.18
7/0.32
30/0.18
11/0.32
50/0.18
16/0.32
37/0.26
26/0.32
61/0.26
41/0.32
210/0.18
65/0.32
154/0.26
50/0.45
50.3
36.7
32.7
24.4
20.8
14.7
14.3
9.5
8.81
5.76
5.59
3.52
3.52
2.32
2.32
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.6
0.6
0.7
0.7
0.8
0.8
1.9
2.4
2.4
2.6
2.6
2.9
2.9
3.1
3.1
3.8
3.8
5.1
4.6
6.1
5.6
mm Ohms mmmm
Area of Conductor
Numbers/Diameter of Wire
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
REMARK: (1) ( f ) in area of conductor indicates flexible
SRINI LINK ® (AVS) 1.00 SQ.MM LOW V CABLE FOR AUTOMOBILE
SRISRININI LINLINK (K (AVSAVSS)S) 1 01.00 S0 SQ MQ.MM (M (RoHRoHS)S)
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JASO D 608 :(AVX) Auto-Vinyl Crosslinked PVC heat resistant cables:
(AEX) Auto-Vinyl Crosslinked Polyethylene heat resistant cables
Sq.mm
0.5 f
0.5
0.75 f
0.85
1.25 f
1.25
2.0 f
2.0
3.0 f
3.0
5.0 f
5.0
8.0 f
8.0
20/0.18
7/0.32
30/0.18
11/0.32
50/0.18
16/0.32
37/0.26
26/0.32
61/0.26
41/0.32
210/0.18
65/0.32
154/0.26
50/0.45
36.7
32.7
24.4
20.8
14.7
14.3
9.5
8.81
5.76
5.59
3.52
3.52
2.32
2.32
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.7
0.7
0.8
0.8
0.8
0.8
2.2
2.2
2.4
2.4
2.9
2.9
3.4
3.3
4.1
4.0
4.9
5.3
5.6
6.1
mm Ohms mmmm
Area of Conductor
Numbers/Diameter of Wire
Type of cables
Heat resistant temperature limit
Short time heat resistant temperature
100 ° C
200 ° C
120 ° C
230 ° C
AVX AEX
Resistance Per Km @ 20 º C (Max)
Nominal Thickness Insulation
Over All Diameter (Max)
REMARK: (1) ( f ) in area of conductor indicates flexible
SRINI LINK ® AVX 1.00 Sq.mm Low V cable for automobile
TECHNICAL SPECIFICATION OF INSULATION & CONDUCTOR :
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DIN 72551 - PART 6
SRINI LINK ® 1.00 SQ.MM AS PER DIN : 72551 FLRY (A)
SRINI LINK ® 1.00 SQ.MM AS PER DIN : 72551 FLRY (B)
Today this standard is extensively accepted in original equipment for wiring in automobile because automobile manufacturers are totally focusing on minimizing and optimizing the available space and weight of engine compartment with high quality performance of cable. In due, this result in increase of temperature, so the insulation grade use for this cables are of high temperature resistance property.
DIN 72551-6 : Insulation: The specialty of these cables is its overall diameter, which is less compare to other standards cables except JASO (AVSS) & ISO. These cables can be operated Under extreme ( - or + ) climate condition. Hence its insulation property is made with special formulation of PVC compound.
APPLICATION
FEATURES
TECHNICAL SPECIFICATION : DIN 72551-6
0.227
19
0.35
0.5
0.75
1.0
1.5
2.5
Nominalconductor
cross-section
Single wire Conductor Cable
No.
Diameter(d)
Cross sectionmm2
Resistance per unitlength at 20 C
bare/tinned (sn) m /m
0
Ω
External Diameter(D)
Insulation wallthickness (s)
mm2
Max. Max. Min.Max. M. Min.Max. Min.
Bare Tinned Bare Tinned Limit
Dimension Min.
0.21
0.26
0.19
0.23
0.26
0.32
0.41
0.219
0.355
0.498
0.748
0.998
1.455
2.43
0.202
0.329
0.461
0.692
0.925
1.345
2.25
84.8
52.0
37.1
24.7
18.5
12.7
7.6
86.5
54.5
38.2
25.4
19.1
13.0
7.8
77.9
47.8
34.1
22.7
17.0
11.7
7.0
-
-
-
-
-
-
-
1.2
1.3
1.6
1.9
2.1
2.4
3.0
0
-0.1
0
-0.2
0, -0.3
0.20
0.22
0.24
0.28
0.35
0.5
0.75
1.0
1.5
2.5
4.0
6.0
Nominalconductor
cross-section
Single wire Conductor Cable
No.
Diameter(d)
Cross sectionmm2
Resistance per unitlength at 20 C
bare/tinned (sn) m /m
0
Ω
External Diameter(D)
Insulation wallthickness (s)
mm2
Max. Max. Min.Max. Min.Max. Min.
Bare Tinned Bare Tinned Limit
Dimension Min.
0.21
0.26
0.31
0.355
0.498
0.748
0.998
1.455
2.43
3.93
5.96
0.329
0.461
0.692
0.925
1.345
2.25
3.64
5.52
52.0
37.1
24.7
18.5
12.7
7.6
4.7
3.1
54.5
38.2
25.4
19.1
13.0
7.8
4.8
3.2
47.8
34.1
22.7
17.0
11.7
7.0
4.32
2.85
-
-
-
-
-
-
-
1.4
1.6
1.9
2.1
2.4
3.0
3.7
4.3
0
-0.2
0
-0.3
0.20
0.22
12
16
24
32
30
50
56
84
0.24
0.28
0.32
Type A
Type B
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ISO - 6722 - 2006
SRINI LINK ® 1.00 SQ.MM AS PER ISO 6722 CLASS (C)
ISO 6722 - 2006 : Insulation: The specialty of these standard cables are having different wall thickness & overall diameter, with some additional testing of PVC which are not there in other standards cables. These cables can be operated under extreme ( - or + ) climate condition. Hence its insulation property is made with special formulation of PVC compound.
FEATURES
INSULATION TEMPERATURE CLASS RATING
TECHNICAL SPECIFICATION : ISO 6722 - 2006
Sq.mm
0.130.220.350.500.751.01.52.02.53.04.05.06.010162535507095120
7/0.167/0.2112/0.2116/0.2124/0.2132/0.2130/0.2628/0.3150/0.2644/0.3156/0.3170/0.3184/0.3180/0.41126/0.41196/0.41276/0.41396/0.41360/0.51475/0.51608/0.51
13684.454.437.124.718.513.309.427.606.154.713.943.141.821.160.7430.5270.3680.2590.1960.153
---
0.600.600.600.600.600.700.700.800.800.801.001.001.301.301.501.501.601.60
---
2.302.502.703.003.303.604.104.404.905.006.508.3010.4011.6013.5015.5018.0019.70
mm Ohms mm mm
ArThick wall Thin wall Ultra-Thin wall
ea ofConductor
Numbers/Diameterof Wire
Nominal Thickness
of Insulation
Over All Diameter
(Max)
0.250.250.250.280.300.300.300.350.350.400.400.400.400.600.650.65
-----
1.051.201.401.701.902.102.402.803.003.403.804.204.306.007.909.40
-----
mm mm
Nominal Thickness
of Insulation
Over All Diameter
(Max)
0.200.200.200.200.200.200.200.250.25
------------
0.951.051.201.401.601.752.102.402.70
------------
mm mm
Nominal Thickness
of Insulation
Over All Diameter
(Max)
ResistancePer Km@
20 º C (Max)
CLASS
A
B
C
D
E
F
G
H
TEMPERATURE
-40 C to 85 C
-40 C to 100 C
-40 C to 125 C
-40 C to 150 C
-40 C to 175 C
-40 C to 200 C
-40 C to 225 C
-40 C to 250 C
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LAB TEST ING EQUIPMENTS
1 Micrometer 2 0.001 mm, 0.01 mm 0-25 mm, 0-25 mm
2 Varnier Calipers 1 0.01 mm 0-150 mm
3 Thermometer 4 1º C 0 - 250º C
4 Stop Watch 1 1/ 100 sec. 0 - 999 sec.
5 Single Pan Weighing Scale 1 0.1 mg 0.1-160 gm
6 Portable Microscope 1 0.01 mm 0-2 cm
7 Spark Tester (Online) 6 0.5 KV 15 KV AC
8 Digital Micro-Ohm Meter 2 0.01 μ Ω 1.9999 m to 1.9999 k Ω
9 Million Mega-Ohm Meter 1 1 m Ω 10 to 20 X 106
10 Tensile Tester with Dumble Cutter Die 1 --- Max 500 mm/minutes / Die 75 mm
11 PVC Hardness Tester --- ---
12 Cold Chamber 1 0.1º C Amb to –40.0º C
13 Thermal Stability 0.1º C Amb to 210 º C
14 Thermal Ageing Oven 1 1º C Amb to –150.0ºC / 999 Hrs
15 Ageing Oven with Thermostatic Controller 45*45*45cm. 2 2º C 0-250º C
16 A.C. High Voltage 1 0.05 KAV for 0.3 KV, 0-6 KV
0.1 KAV for 0.6 KV
17 D.C. High Voltage 1 0.03 KV 0-1.5 KV / 50 mA (-Ve)
18 HV ac Test Panel (Di-electric) 1 --- 30 KV ac / 100 mA ac
19 Water Bath With Thermostatic Controller 2 1º C Amb to 110º C
20 Hot Deformation Test Apparatus with require weight 1 --- 5 gm to 100 gm
21 Heat Shock Test Mandrel all sizes 1 --- 4mm to 24 mm
22 Loss of mass test apparatus 2 --- ---
23 Flammability Test Chamber With Burner. 1 --- ---
24 Abrasion Resistance 1 --- 12V ac / 9999 mm.
25 Oil Resistance 1 1º C 1º C to 100º C
26 Voltage Drop Test 1 --- 400º C / 200Amp AC / 199.9m V AC
27 Control Humidity Oven 1 --- 15.0 to 50º C to 95% RH
28 HCL Furnace 1 1º C 1º C to 1000º C
Sr. No.
No. ofEquipmentsTest Equipment Least Count Range
SHIELDED & BRAIDED CABLES (SINGLE & MULTI-CORE)
JUMPER WIRES
BRAIDED WIRES (ROUND & STRIP FORM)
SPECIAL SEGMENT PRODUCTS
AB TEST ING EQ
Micrometer
V i C li
o. Test Equipment
WIRES
SHIELDED & BRAIDED CABLES
BRAIDED WIRES (ROUND & STRIP
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STANDARD WIRE GAUGEMetric Conversion Chart
7/07/0 ½
6/06/0 ½
5/05/0½4/0
4/0½3/0
3/0½2/0
2/0½1/0
1/0½1
1¼1½1¾2
2¼2½2¾3
3¼3½3¾4
4¼4½4¾5
5¼5½5¾6
6¼6½6¾7
7¼7½7¾8
8¼
S.W.G
0.5000.4820.4640.4480.4320.4160.4000.3860.3720.3600.3480.3360.3240.3120.3000.2940.2880.2820.2760.2700.2640.2580.2520.2470.2420.2370.2320.2270.2220.2170.2120.2070.2020.1970.1920.1880.1840.1800.1760.1720.1680.1640.1600.156
12.700012.242811.785611.379210.972810.566410.16009.80449.44889.14408.83928.53448.22967.92487.62007.46767.31527.16287.01046.85806.70566.55326.40086.27386.14686.01985.89285.76585.63885.51185.38485.25785.13085.00384.87684.77524.67364.57204.47044.36884.26724.16564.06403.9624
Dia. in Inch Dia. in mm
8 ½8¾9
9¼9½9¾10
10¼10½10¾11
11¼11½11¾12
12¼12½12¾13
13¼13½13¾14
14¼14½14¾15
15¼15½15¾16
16¼16½16¾17
17¼17½17¾18
18¼18½18¾19
19¼
S.W.G
0.1520.1480.1440.1400.1360.1320.1280.1250.1220.1190.1160.1130.1100.1070.1040.1010.0980.0950.0920.0890.0860.0830.0800.0780.0760.0740.0720.0700.0680.0660.0640.0620.0600.0580.0560.0540.0520.0500.0480.0460.0440.0420.0400.039
3.86083.75923.65763.55603.45443.35283.25123.17503.09883.02262.94642.87022.79402.71782.64162.56542.48922.41302.33682.26062.18442.10822.03201.98121.93041.87961.82881.77801.72721.67641.62561.57481.52401.47321.42241.37161.32081.27001.21921.16841.11761.06681.01600.9906
Dia. in Inch Dia. in mm
19½19¾20
20¼20½20¾21
21¼21½21¾22
22¼22½22¾23
23½24
24½25
25½26272829303132333435363738394041424344454647484950
S.W.G
0.0380.0370.0360.0350.0340.0330.0320.0310.0300.0290.0280.0270.0260.0250.0240.0230.0220.0210.0200.0190.0180.01640.01480.01360.01240.01160.01080.01000.00920.00840.00760.00680.00600.00520.00480.00440.00400.00360.00320.00280.00240.00200.00160.00120.0010
0.96520.93980.91440.88900.86360.83820.81280.78740.76200.73660.71120.68580.66040.63500.60960.58420.55880.53340.50800.48260.45720.41660.37590.34540.31500.29460.27430.25400.23370.21340.19300.17270.15240.13210.12190.11180.10160.09140.08130.07110.06100.05080.04060.03050.0254
Dia. in Inch Dia. in mm
Estd. 02-04-1997