Post on 06-Feb-2018
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Allison"World", "1000/2000/2400"
& "GEN4" Transmission
Table of Contents
How to Use This Catalog ...................................................................................................................................................... 3
Ordering From This Catalog ................................................................................................................................................ 3
St. Clair Service Parts Request Form ................................................................................................................................... 4
CSS Diagrams (Customer Specification Sheets) - Section 1
WTEC II ...................................................................................................................................................... 5
WTEC III ..................................................................................................................................................... 7
1000/2000/2400 ...................................................................................................................................... 14
Adaptor Harnesses ................................................................................................................................. 20
GEN4 ........................................................................................................................................................ 21
Wiring Harness Connectors - Section 21K/2K Trans .......................................................................................................................................................... 773K/4K Trans .......................................................................................................................................................... 78Bulkhead ................................................................................................................................................................. 29DDR 9-Way............................................................................................................................................................. 81Diagnostic Data Reader ........................................................................................................................................ 34ECU/Shift Selector ................................................................................................................................................ 73Electronic Control Unit ......................................................................................................................................... 36J1939 ........................................................................................................................................................................ 41J1939 Female with Blue Lock ............................................................................................................................... 82Neutral Start Backup Switch ............................................................................................................................... 42Neutral Start Back Up Switch - 12 Way (After July 1/03) ............................................................................... 71NSOL ................................................................................................................................................................... 72Retarder Air Accumulator Solenoid ................................................................................................................... 44Retarder Control Body (MDR) ............................................................................................................................ 45Retarder Modulation Request ............................................................................................................................. 46Retarder Modulation Solenoid (HDR) ............................................................................................................... 47Retarder Temperature Sensor .............................................................................................................................. 48Sensor Harness ....................................................................................................................................................... 50Serial Communications Interface ........................................................................................................................ 53Shift Selector ........................................................................................................................................................... 54Shift Selector - 90° .................................................................................................................................................. 79Shift Selector - Straight ......................................................................................................................................... 80TCM “A” Dress ...................................................................................................................................................... 75TCM “B” Dress ...................................................................................................................................................... 76TCM Straight Dress ............................................................................................................................................... 74Throttle Position Sensor ........................................................................................................................................ 56TLCT ................................................................................................................................................................... 59Transfer Case (MD 7) ............................................................................................................................................ 60Transmission Control Module (TCM J1) ........................................................................................................... 40Transmission Control Module (TCM J2) ........................................................................................................... 61
Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Transmission Feedthru ......................................................................................................................................... 58Transmission Speed Sensors ............................................................................................................................... 57Transmission Speed Sensors, Engine, Turbine & Output (After July 1/03) ................................................. 70Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ................................................................. 83Vehicle Interface Module ..................................................................................................................................... 62Vehicle Interface Wiring (VIW) ........................................................................................................................... 66
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This catalog is divided into two sections. Section 1 contains Customer Specification Sheetdiagrams for WTEC II, III, 1000/2000/2400 and GEN4 Transmissions. Use these diagrams tocommunicate harness design requirements to St Clair. Simply copy the required pages, fill inthe necessary information and fax to us. These diagrams can also be used to locate the name ofa particular connector by its location on the wiring harness. Also included in Section 1 arecommonly used adaptor harnesses. A description of each application is provided.
Section 2 contains an alphabetical listing of the WTEC II, III, 1000/2000/2400 and GEN4connectors. If you know the connector that you need, you can start with Section 2. In Section2, you will find a diagram and a parts list for each connector and a list of the tools required forcrimping, insertion and removal. Part numbers are listed for St. Clair Technologies, AllisonTransmission and the component manufacturer.
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For your convenience, St. Clair Technologies has assembled service kits for each connectorsystem. In all instances, kits are made to the maximum condition of harness configuration. Kitpart numbers appear with the part numbers for each connector and are marked with anasterisk in each list.
Individual components of each system are available by part number or can be selected bycircling the appropriate graphic(s) on a page and then faxing those pages in conjunction withthe “Service Parts Order Form.”
To order your service parts, e-mail or fax your order to:
St. Clair Technologies Inc.E-mail: CustServ@stclairtech.comPhone: 520-746-8067FAX: 520-746-8087
A copy of this catalog can also be found on our Website. Visit us at www.stclairtech.com.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Copyright © 2007 St. Clair Technologies, Inc. Page 3
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Please fill in the appropriate information and FAX or email to St. Clair. This form willbe returned with the quote information for wiring harnesses. Prices of the componentkits can be found on our web site. All quotes will be in U.S. dollars.
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DIM
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RS
I
DIM
F
TPS
HS
OL
VIW
DIM
A
VIM
MA
X L
EN
GTH
= 5
.0 m
MIN
LE
NG
TH =
0.4
m
MA
X L
EN
GTH
= 6
.0 m
MIN
LE
NG
TH =
0.4
m
MA
X L
EN
GTH
= 1
5.2
mM
IN L
EN
GTH
= 0
.8 m
MA
X L
EN
GTH
= 4
6.0
mM
IN L
EN
GTH
= 0
.8 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.8 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.9 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.9 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.9 m
MA
X L
EN
GTH
= 1
6.0
mM
IN L
EN
GTH
= 1
.2 m
MA
X L
EN
GTH
= 1
5.2
mM
IN L
EN
GTH
= 0
.8 m
EC
U A
EC
U B
VIM
VIW
DD
RR
MR
(OP
T)
RS
I(O
PT)
TPS
HS
OL
TRA
NS
TO S
PE
ED
LIN
ES
(SE
E P
AG
E 7
)
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TIO
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L B
ULK
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AD
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RA
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LKH
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QU
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NE
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IS A
1 P
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ON
FIG
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PG
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Copyright © 2007 St. Clair Technologies, Inc. Page 5
Page 6 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
WT2 Drawing Detail
Transmission ModelDate:
Transmission Type (Choose 1 Only)
MD - Non Retarder OMD - With Retarder OHD - Non Retarder OHD - With Retarder O
Variables Information Constraint MeasureDIM "A" 1 Pc 1200 - 16000 mm CHOOSEDIM "E" 2 Pc - Cab 800 - 15200 mm 1DIM "F" 2 Pc - Chassis 800 - 15200 mm ONLY
VIM Mandatory 900 - 15000 mm(1 pc & Cab only)
VIW Mandatory 900 - 15000 mm(1 pc & Cab only)
DDR Mandatory 900 - 15000 mm(1 pc & Cab only)
DDR/ Optional Packard OConnector Deutsch O
RSI - 1 Optional 800 - 46000 mm(1 pc & Cab only) Enter '0' if not required
RSI - 2 Optional 800 - 46000 mm(1 pc & Cab only) Enter '0' if not required
TPS Optional 400 - 5000 mm(1 pc & Chassis only)
RMR - 1 Mandatory 800 - 15000 mm(1 pc & Cab only) Retarder
RMR - 2 Optional 800 - 15000 mm Models(1 pc & Cab only) Enter '0' if not required Only
HSOL Mandatory 400 - 6000 mm(1 pc & Chassis only)
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Copyright © 2007 St. Clair Technologies, Inc. Page 7
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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DIM
A (
W/O
BL
KH
D)
MA
X L
EN
GT
H =
16.
0 m
MIN
LE
NG
TH
= 1
.0 m
NS
OL
MA
X L
EN
GT
H =
6.0
mM
IN L
EN
GT
H =
0.4
m
250
TP
S T
MA
X L
EN
GT
H =
5.0
mM
IN L
EN
GT
H =
0.4
m
DIM
F (
WIT
H B
LK
HD
)M
AX
LE
NG
TH
= 1
5.6
mM
IN L
EN
GT
H =
1.0
m
RM
R T
MA
X L
EN
GT
H =
15.
0 m
MIN
LE
NG
TH
= 1
.0 m
DIM
E (
WIT
H B
LK
HD
)M
AX
LE
NG
TH
= 1
5.0
mM
IN L
EN
GT
H =
0.4
m
500
(WIT
H B
LK
HD
)
500
(W/O
BL
KH
D)
WT
III -
TRA
NS
MIS
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OTE
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Rev
04/
22/9
9 F
orm
# W
T3D
Page 8 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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SP
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DS
EN
SO
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PU
T S
PE
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TE
MP
SE
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OR
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TAR
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R
SE
NS
OR
TU
RB
INE
SP
EE
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SE
NS
OR
OU
TP
UT
SP
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AB
HA
RN
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ST
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MIS
SIO
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RN
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ST
RA
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MIS
SIO
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RN
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ST
RA
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MIS
SIO
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SE
NS
OR
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GIN
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PE
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SE
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MD
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CA
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TR
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UT
SP
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RN
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NS
OR
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SE
NS
OR
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UT
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Rev
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22/9
9 F
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# W
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EX
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L M
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Copyright © 2007 St. Clair Technologies, Inc. Page 9
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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DD
RM
AX
LE
NG
TH
= 1
5.0
mM
IN L
EN
GT
H =
0.4
m
RM
R S
MA
X L
EN
GT
H =
15.0
mM
IN L
EN
GT
H =
0.4
m(O
PT
)R
MR
(OP
T)
SS
2
(OP
TIO
NA
L)
SC
I
CO
NF
IGU
RA
TIO
NO
PT
ION
AL
BU
LK
HE
AD
VIW
SM
AX
LE
NG
TH
= 0
.4M
IN L
EN
GT
H =
0.4
m
SS
1M
AX
LE
NG
TH
= 2
0.0
mM
IN L
EN
GT
H =
0.4
m
SS
2M
AX
LE
NG
TH
= 2
0.0
mM
IN L
EN
GT
H =
0.4
m
(OP
TIO
NA
L)
J193
9
PAC
KA
RD
DD
R
400
AN
D W
ITH
OU
T B
UL
KH
EA
D.
TO
TH
E P
OIN
T O
F B
RA
NC
H B
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AK
OU
T W
ITH
CO
MP
ON
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T D
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NS
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S A
RE
RE
FE
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NC
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:
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A O
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RA
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F B
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KH
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D N
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QU
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D, H
AR
NE
SS
NO
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:
BL
KH
D R
CP
BL
KH
D P
GS
IF B
UL
KH
EA
D R
EQ
UIR
ED
)(L
OC
AT
ION
OF
BR
AN
CH
J193
9 (O
PT
ION
AL
)
1000
1000
(WIT
H B
LK
HD
)
300
500
500
DIM
XM
AX
LE
NG
TH
= 1
5.0
mM
IN L
EN
GT
H =
0.4
m
WT
III S
HIF
TE
R
OP
TIO
NA
L D
EU
TS
CH
DD
R
SS
2
SS
1
VIW
S
EC
U S
EC
U B
RA
NC
HC
OM
PO
NE
NT
BR
AN
CH
Rev
04/2
2/9
9 F
orm
# W
T3A
Page 10 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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235
TPS
VM
AX
LEN
GTH
= 5
.0 m
MIN
LEN
GTH
= 0
.4 m
VIW
VM
AX
LEN
GTH
= 1
5.0
mM
IN L
ENG
TH =
0.4
mVIM
MA
X LE
NG
TH =
15.
0 m
MIN
LEN
GTH
= 0
.4 m
500
DIM
YM
AX
LEN
GTH
= 1
5.0
MIN
LEN
GTH
= 0
.4 m
500
(W/O
BLK
HD
)
WT
III V
EHIC
LE
CO
VER
VIW
V
VIM
BLK
HD
RC
SB
LKH
D P
GP
ECU
V
F ED CB A
ECU
BR
AN
CH
CO
MPO
NEN
T B
RA
NC
H
(OPT
ION
AL)
TPS
CO
NFI
GU
RAT
ION
OPT
ION
AL
BU
LKH
EAD
IS
A O
NE
PIEC
E C
ON
FIG
UR
ATIO
N I
F B
ULK
HEA
D N
OT
REQ
UIR
ED, H
AR
NES
SN
OTE
:
AN
D W
ITH
OU
T B
ULK
HEA
D. T
O T
HE
POIN
T O
F B
RA
NC
H B
REA
KOU
T W
ITH
CO
MPO
NEN
T D
IMEN
SIO
NS
AR
E R
EFER
ENC
EDN
OTE
:
Rev
04/
22/9
9 F
orm
# W
T3B
Copyright © 2007 St. Clair Technologies, Inc. Page 11
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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WT
III I
NP
UT
HA
RN
ES
SE
S Rev 0
5/0
3/0
0 F
orm
# W
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VM
XB
TM
anda
tory
1000
- 1
5000
mm
Va
ria
ble
Info
rmati
on
Co
nstr
ain
tM
easu
reV
WV
XM
anda
tory
1000
- 1
5000
mm
VW
SX
Man
dato
ry10
00 -
150
00 m
mV
MX
Man
dato
ry10
00 -
150
00 m
m
VM
X
VM
XB
T
MIN
LE
NG
TH
=
1.0
mM
AX
LE
NG
TH
= 1
5.0
m
MIN
LE
NG
TH
=
1.0
mM
AX
LE
NG
TH
= 1
5.0
m
TO
VIW
-SC
ON
NE
CT
S
TO
VIW
-VC
ON
NE
CT
S
VW
VX
MIN
LE
NG
TH
=
1.0
mM
AX
LE
NG
TH
= 1
5.0
m
VW
SX
MIN
LE
NG
TH
=
1.0
mM
AX
LE
NG
TH
= 1
5.0
m
MO
DU
LE
INT
ER
FAC
EV
EH
ICL
EC
ON
NE
CT
S T
O
10
GA
PO
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IVE
AN
DN
EG
AT
IVE
BA
TT
ER
Y F
EE
D
Page 12 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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WT3 Drawing Detail - TransmissionDate:
Ref. Drawing: 200007 UNIV O For St. Clair200008 MD O Use Only
Transmission Type/Model: 200026 MDR O200010 HD O Do Not200011 HDR O Mark200012 MD7 O200180 MDR O (After Jan,98)200181 HDR O (After Jan,98)
Variables Information Constraint MeasureTPS Optional 400 - 5000 mm
Enter '0' if not requiredDIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLYRMR T Optional 400 - 15000 mm RETARDER
Enter '0' if not required MODELSNSOL Mandatory 400 - 6000 mm ONLY
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - Transmission
Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm
Rev date : 04-22-99 Form# WT3F
Copyright © 2007 St. Clair Technologies, Inc. Page 13
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
���� �����������!���"�� ���������
WT3 Drawing Detail - ShifterDate:
Variables Information Constraint MeasureSS1 Mandatory 400 - 20000 mmSS2 Optional 400 - 20000 mm
Enter '0' if not requiredVIW S Mandatory 400 - 15000 mmRMR S Optional 400 - 15000 mm
Enter '0' if not requiredDDR Mandatory 400 - 15000 mmDDR/ Optional Packard O
Connector Deutsch OSCI Optional Yes O Length Not
No O OptionalJ1939 Optional Yes O Length Not
No O Optional
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - ShifterVariables Information Constraint Measure
DIM X Optional - ONLY 400 - 15000 mmIF 2pc CONFIG Enter '0' if not required
WT3 Drawing Detail - VehicleDate:
Variables Information Constraint MeasureVIM Mandatory 400 - 15000 mm
VIW V Mandatory 400 - 15000 mmTPS Optional 400 - 5000 mm
Enter '0' if not required
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.
IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - Vehicle
Variables Information Constraint MeasureDIM Y Optional - ONLY 400 - 15000 mm
IF 2pc CONFIG Enter '0' if not required
Rev date : 04-22-99 Form# WT3C
Page 14 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
NO
TE
: IF
BU
LK
HE
AD
NO
T R
EQ
UIR
ED
, HA
RN
ES
S IS
A
ON
E-P
IEC
E C
ON
FIG
UR
AT
ION
CO
MP
ON
EN
T D
IME
NS
ION
S A
RE
RE
FE
RE
NC
ED
TO
TH
E P
OIN
T O
F B
RA
NC
H B
RE
AK
OU
T W
ITH
AN
D W
ITH
OU
T B
UL
KH
EA
D
NO
TE
: T
HE
SU
MM
AT
ION
OF
DIM
E A
ND
DIM
F M
US
T N
OT
EX
CE
ED
16.0
M
10
00
/20
00
/24
00
TR
AN
SM
ISS
ION
NS
BU
DIM
A (
W/O
BL
KH
D)
DIM
E (
WIT
H B
LK
HD
)
45
0
40
0
80
0
90
0
MA
X L
EN
GT
H =
16
.0 m
MIN
LE
NG
TH
=
1.0
m
MA
X L
EN
GT
H =
15
.6 m
MIN
LE
NG
TH
=
1.0
mM
AX
LE
NG
TH
= 1
5.0
mM
IN L
EN
GT
H =
0
.4 m
MA
X L
EN
GT
H =
5
.0 m
MIN
LE
NG
TH
=
0.4
m
TP
SM
AX
LE
NG
TH
=
5.0
mM
IN L
EN
GT
H =
0
.4 m
DIM
F (
WIT
H B
LK
HD
)
TC
M J
2
NO
NT
TL
CT
NS
BU
TP
S(O
PT
ION
AL
)
CO
MP
ON
EN
T B
RA
NC
HE
CU
BR
AN
CH
CO
NF
IGU
RA
TIO
NO
PT
ION
AL
BU
LK
HE
AD
NE
250
Rev 0
4/2
2/9
9 F
orm
# L
CT
B
BL
KH
D R
CS
BL
KH
D P
GP
(bui
lt be
fore
Jul
y 1/
2003
)
1---2,---2,3--�����������!���"�� ���������� .�� ���������
Copyright © 2007 St. Clair Technologies, Inc. Page 15
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
NO
TE:
IF
BU
LKH
EAD
NO
T R
EQU
IRED
, H
AR
NE
SS
IS
A O
NE
-PIE
CE
CO
NFI
GU
RA
TIO
NC
OM
PO
NE
NT
DIM
EN
SIO
NS
ARE
RE
FER
EN
CE
DTO
TH
E PO
INT
OF
BR
AN
CH
BR
EAK
OU
T W
ITH
AN
D W
ITH
OU
T B
UL
KH
EA
D
NO
TE:
TH
E S
UM
MA
TIO
N O
F D
IM E
AN
D D
IM F
MU
ST
NO
T E
XC
EE
D 1
6.0
M
1000
/200
0/24
00 T
RA
NS
MIS
SIO
N(b
uilt
afte
r Ju
ly 1
/200
3)
NS
BU
DIM
A (
W/O
BLK
HD
)
DIM
E (
WIT
H B
LK
HD
)
450
400
800
900
MA
X L
EN
GTH
= 1
6.0
mM
IN L
ENG
TH =
1
.0 m
MA
X L
EN
GTH
= 1
5.6
mM
IN L
ENG
TH =
1
.0 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
ENG
TH =
0
.4 m
MA
X L
EN
GTH
= 5
.0 m
MIN
LEN
GTH
=
0.4
m
TPS
MA
X L
EN
GTH
= 5
.0 m
MIN
LEN
GTH
=
0.4
m
DIM
F (
WIT
H B
LKH
D)
TCM
J2
NO
NT
TCL
T
NS
BU
TPS
(OP
TIO
NA
L)
CO
MP
ON
EN
T B
RA
NC
HE
CU
BR
AN
CH
CO
NFI
GU
RA
TIO
NO
PTI
ON
AL
BU
LK
HE
AD
NE
250
Rev
04/
22/9
9 F
orm
# L
CT
B
BLK
HD
RC
SB
LKH
D P
GP
NS
BU
X (
Opt
iona
l)M
AX
LE
NG
TH =
5.0
mM
IN L
EN
GH
T =
1.0
m
1---2,---2,3--�����������!���"�� ���������� .�� ���������
Page 16 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1---2,---2,3--�����������!���"�� ���������� .�0�����
NO
TE
: I
F B
UL
KH
EA
D N
OT
RE
QU
IRE
D, H
AR
NE
SS
IS A
ON
E-P
IEC
E C
ON
FIG
UR
AT
ION
CO
MP
ON
EN
T D
IME
NS
ION
S A
RE
RE
FE
RE
NC
ED
TO
TH
E P
OIN
T O
F B
RA
NC
H B
RE
AK
OU
T W
ITH
AN
D W
ITH
OU
T B
UL
KH
EA
D
NO
TE
: T
HE
SU
MM
AT
ION
OF
DIM
E A
ND
DIM
F M
US
T N
OT
EX
CE
ED
16.
0 M
1000
/200
0/24
00V
EH
ICL
E
500
500
1000
DIM
X
1000
300
VIW
Y
VIW
X
500
AA BB
MA
X L
EN
GT
H =
15.
0 m
MIN
LE
NG
TH
= 0
.4 m
EC
UB
RA
NC
HC
OM
PO
NE
NT
BR
AN
CH
GP
19
MIN
LE
NG
TH
= 0
.4 m
MA
X L
EN
GT
H =
15.
0 m
MIN
LE
NG
TH
= 0
.4 m
MA
X L
EN
GT
H =
15.
0 m
TC
MJ1
VIW
Y
VIW
X J193
9(W
/O B
LK
HD
)(W
ITH
BL
KH
D)
J193
9
BL
KH
DP
GS
BL
KH
DR
CP
OP
TIO
NA
L B
UL
KH
EA
DC
ON
FIG
UR
AT
ION
Rev
04/
22/9
9 F
orm
# L
CTA
Copyright © 2007 St. Clair Technologies, Inc. Page 17
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1---2,---2,3--�����������!���"�� ���������� .� �!��
1000/2
000/2
400 IN
PU
T H
AR
NE
SS
ES
Rev
03
/16
/00
F
orm
# L
CT
E
VW
YX
MA
X L
EN
GT
H =
1
5.0
mM
IN L
EN
GT
H =
1
.0 m
CO
NN
EC
TS
TO
"V
IW Y
"
VW
XX
MA
X L
EN
GT
H =
1
5.0
mM
IN L
EN
GT
H =
1
.0 m
CO
NN
EC
TS
TO
"V
IW X
"
MA
X L
EN
GT
H =
15
.0m
MIN
LE
NG
TH
= 1
.0m
NS
BU
7
CO
NN
EC
TS
TO
"N
EU
TR
AL
STA
RT
BA
CK
UP
SW
ITC
H"
Va
ria
ble
Info
rma
tio
nC
on
str
ain
tM
ea
su
reV
WX
XM
anda
tory
1000
- 1
5000
mm
VW
YX
Man
dato
ry10
00 -
150
00 m
mN
SB
U7
Man
dato
ry10
00 -
150
00 m
m
Not
e: T
his
harn
ess
is n
ot r
equi
red
for
tran
smis
sion
bui
lt af
ter
July
1, 2
005.
Page 18 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1---2,---2,3--�����������!���"�� ���������� .�� ���������
1000/2000 Drawing Detail - VehicleDate:
Variables Information Constraint MeasureVIW X Mandatory 400 - 20000 mmVIW Y Mandatory 400 - 15000 mmGP19 Mandatory Length Not
Optional J1939 Mandatory Length Not
Optional
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - Vehicle
Variables Information Constraint MeasureDIM X Optional - ONLY 400 - 15000 mm
IF 2pc CONFIG Enter ’0’ if not required
1000/2000/2400 Drawing Detail - Transmission
Date:
Transmission Type/Model:
Variables Information Constraint MeasureTPS Optional 400 - 5000 mm
Enter ’0’ if not requiredNSBU Mandatory 400 - 5000 mm
NSBUX Optional 1000 - 5000 mmEnter ’0’ if not required
DIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLY
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - Transmission
Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm
(built after July 1 2003)
Rev date : 07-01-03 Form# LCTD
Copyright © 2007 St. Clair Technologies, Inc. Page 19
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1000/2000 Drawing Detail - Transmission
Date:
Transmission Type/Model:
Variables Information Constraint MeasureTPS Optional 400 - 5000 mm
Enter ’0’ if not requiredNSBU Mandatory 400 - 5000 mmDIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLY
IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.
2 pc ECU Branch - Transmission
Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm
Rev date : 07-01-03 Form# LCTD
(for transmissions built before July 1/03)
1---2,---2,3--�����������!���"�� ���������� .�� ���������
Page 20 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
�
�
��
��
��
�����
�������� �� �� ����
����� ������
��� ���������
�����
�������� �� ��� ����
������� �������
��� ��
STC# 100268 - Pre Block to Post BlockATD# 29519210Adapts harnesses built after 1995 model year to transmissions built before 1995 model year.NOTE: There is no reverse to this adaptor.
���
�������� ��
�� �������
� � �
�������� ��
�������� ���������
������� ������
��� ��
� �
�������� ��
�������� ���������
������� ������
�
�
�
STC# 100563 - RMR AdaptorATD# 29521875Converts harnesses with single RMR branch to dual RMR branches.
��� ���
�������� �� ��������
�� ������
��� ���
�������� ��
�������� �������
���
STC# 200175 - Retarder Temperature Sensor AdaptorATD# N/AAdapts harnesses prior to Jan 1/98 to transmissions built after Jan 1/98.(Rertarder Models Only)NOTE: There is no reverse to this adaptor.
��4� !����� �������
Copyright © 2007 St. Clair Technologies, Inc. Page 21
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
TCM
WIR
E D
RE
SS
OP
TIO
NS
0.5
m
WIR
E D
RE
SS
OP
TIO
N 1
201
WIR
E D
RE
SS
OP
TIO
N 2
,"A
" D
IRE
CTI
ON
201 W
IRE
DR
ES
S O
PTI
ON
3,
"B"
DIR
EC
TIO
N
Not
e: D
imen
sion
ing
will
be
as sh
own
for
the
diff
eren
t opt
ions
.
120
Rev
02/
05/0
7 Fo
rm#
GE
N4
1K-2
K-0
1
TCM
See
dre
ss o
ptio
ns
VIW
YTR
AN
S
OP
TIO
NA
L B
ULK
HEA
DC
ON
FIG
UR
ATI
ON
GE
N 4
1K
/2K
- 1P
C, C
AB
OR
CH
ASS
IS
BLK
HD
PG
S
BLK
HD
RC
PV
IWX
DD
R
DIM
EJTC
M (0
.3 m
)VIW
X
VIW
Y
DIM
A
DIM
F
JTC
M(J
1939
)
0.5
m
TPS
TPS
SE
NS
OR
OU
TPU
T S
PEED
SE
NS
OR
EN
GIN
E S
PEED
DD
R
JDD
R(J
1939
)
0.7
m
JDD
RLE
NG
TH =
0.3
m
CH
AS
SIS
BR
AN
CH
CA
B B
RAN
CH
SE
NS
OR
TUR
BIN
E S
PEED
NO
TES
:1.
IF B
ULK
HE
AD
NO
T R
EQ
UIR
ED
HA
RNE
SS
IS A
1 P
C C
ON
FIG
UR
AT
ION
2. T
HE
TO
TAL
LEN
GTH
OF
DIM
E &
F O
R D
IM A
SH
OU
LD N
OT
EX
CE
ED
12.
2MP
ER
ALL
ISO
N T
RA
NS
MIS
SIO
N S
PE
CIF
ICA
TIO
NS
3. T
HE
TO
TAL
LEN
GTH
OF
VIW
X S
HO
ULD
NO
T E
XC
EE
D 7
.0M
PE
R A
LLIS
ON
TRA
NS
MIS
SIO
N S
PE
CIFI
CA
TIO
NS
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.8 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
5.6
mM
IN L
EN
GTH
= 1
.0 m
MA
X L
EN
GTH
= 1
0.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
8.0
mM
IN L
EN
GTH
= 1
.5 m
5�63�����������!���"�� ����������.�� ����������� �����
Page 22 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Date:
Variables Information Constraint MeasureDIM "A" 1 Pc 1500 - 18000 mm CHOOSEDIM "E" 2 Pc - Cab 800 - 15000 mm 1DIM "F" 2 Pc - Chassis 1000 - 15600 mm ONLY
OPTION 1 (Straight) O CHOOSE(1 pc & Cab only) OPTION 2 ("A" Dress) O 1
OPTION 3 ("B" Dress) O ONLYVIW X Mandatory 400 - 15000 mm
(1 pc & Cab only)VIW Y Mandatory 400 - 15000 mm
(1 pc & Cab only)DDR Mandatory 400 - 15000 mm
(1 pc & Cab only)TPS Optional 400 - 10000 mm
(1 pc & Chassis only)
GEN 4 - 1000/2000 (Chart 260000) - Drawing Detail
TCM Backshell Type
5�63�����������!���"�� ����������.�� ����������� �����
Copyright © 2007 St. Clair Technologies, Inc. Page 23
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
TCM
VIM
VIW
DD
RTP
S(O
PT)
NS
OL
TO S
PE
ED
LIN
ES
(SE
E N
EX
T P
AG
E )
OP
TIO
NA
L B
ULK
HEA
DC
ON
FIG
UR
ATI
ON
GE
N 4
3K
/4K
- 1P
C, C
AB
OR
CH
ASS
IS
BLK
HD
PG
S
BLK
HD
RC
P
SS
1J
F ED CB A
RM
R
SS
1
RM
R
DD
R
DIM
E
JTC
M (0
.3 m
)
VIM
SS
2J
VIW
DIM
A
DIM
F
0.5
m
SC
I (0.
5 m
)
SC
I(O
PT)
JSS
1J (0
.3 m
)N
SO
L
TPS
WTS
I
WTS
I(O
PT)
SS
2J(O
PT)
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 3
0.0
mM
IN L
EN
GTH
= 0
.3 m
MA
X L
EN
GTH
= 1
8.0
mM
IN L
EN
GTH
= 1
.5 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.3 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.8 m
MA
X L
EN
GTH
= 6
.1 m
MIN
LE
NG
TH =
0.4
m
TRA
NS
MA
X L
EN
GTH
= 6
.1 m
MIN
LE
NG
TH =
0.4
m
MA
X L
EN
GTH
= 1
0.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 1
5.6
mM
IN L
EN
GTH
= 1
.0 m
JSS
2J (0
.3 m
)
JDD
R (0
.3 m
)JTC
M
JSS
2J
JSS
1J
TCM
WIR
E D
RE
SS
OP
TIO
NS
0.5
m
WIR
E D
RE
SS
OP
TIO
N 1
201
WIR
E D
RE
SS
OP
TIO
N 2
,"A
" D
IRE
CTI
ON
201 W
IRE
DR
ES
S O
PTI
ON
3,
"B"
DIR
EC
TIO
N
Not
e: D
imen
sion
ing
will
be
as s
ho
wn
for
the
diff
eren
t opt
ion
s.
120
0.7
m
CH
AS
SIS
BR
AN
CH
CA
B B
RA
NC
H
VE
HIC
LEIN
TER
FAC
E O
PT
ION
S:
F ED CBA
1. V
EH
ICLE
INTE
RFA
CE
MO
DU
LE (V
IM)
2. G
EN
ER
AL
PU
RP
OS
E V
EH
ICLE
INTE
RFA
CE
(GP
VI)
VIM
GP
VI
NO
TES
:1.
IF B
ULK
HE
AD
NO
T R
EQ
UIR
ED
HA
RN
ES
S IS
A 1
PC
CO
NFI
GU
RA
TIO
N
2. T
HE
TO
TAL
LEN
GTH
OF
DIM
E &
F O
R D
IM A
SH
OU
LD N
OT E
XC
EE
D12
.2M
PE
R A
LLIS
ON
TR
AN
SM
ISS
ION
SP
EC
IFIC
ATI
ON
S
3. T
HE
TO
TAL
LEN
GTH
OF
VIM
SH
OU
LD N
OT
EX
CE
ED
7.0
M P
ER
ALL
ISO
N T
RA
NS
MIS
SIO
N S
PE
CIF
ICA
TION
S
Rev
02/
05/0
7 Fo
rm#
GE
N4
3K-4
K-0
1
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.4 m
MA
X L
EN
GTH
= 2
0.0
mM
IN L
EN
GTH
= 0
.3 m
Shi
ft S
elec
tor
Opt
ions
OP
TIO
N 1
W/9
0 D
EG
RE
E D
RES
S
OP
TIO
N 2
W/1
80 D
EG
RE
E D
RES
S
OP
TIO
N 3
STR
IP S
HIF
T S
ELE
CTO
R
SS
1S
SS
1&2J
SS
1&2J
5�63�����������!���"�� ����������.�� ����������� �����
Page 24 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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GEN 4 - 3000/4000 - Drawing Detail
Transmission ModelDate:
Transmission Type (Choose 1 Only)
3000 (MD) - Non Retarder O (CHART 230004)3000 (MDR) - With Retarder O (CHART 230003)
4000 (HD) - Non Retarder O (CHART 230002)
4000 (HDR) - With Retarder O (CHART 230001)Universal (7speed models) O (CHART 230005)
Universal (Non-7speed models) O (CHART 230006)
Variables Constraint MeasureDIM "A" 1500 - 18000 mm CHOOSEDIM "E" 800 - 15000 mm 1DIM "F" 1000 - 15600 mm ONLY
Straight O CHOOSE"A" Dress O 1"B" Dress O ONLY
VIM 400 - 15000 mm
Standard (for use with VIM box) O CHOOSEGeneral Purpose (GPVI) O 1 ONLY
VIW 400 - 15000 mm
DDR 400 - 15000 mm
SS1 300 - 20000 mm
Straight back shell/J1939 O CHOOSE90 Degree back shell/J1939 O 1Strip/Non J1939 O ONLY
SS2 300 - 30000 mmEnter '0' if not requiredStraight back shell/J1939 O CHOOSE90 Degree back shell/J1939 O 1 ONLY
TPS 400 - 10000 mmEnter '0' if not required
SCI Fixed at 500
WTSI 400 - 6100 mmEnter '0' if not required
RMR 300 - 15000 mmEnter '0' if not required
NSOL 400 - 6100 mm
Mandatory (1 pc & Cab only)
Mandatory (1 pc & Chassis
SS2 (Shifter 2) Type
Optional (1 pc & Chassis
Optional (1 pc & Cab only)
Optional (1 pc & Chassis
Mandatory (1 pc & Cab only)
Mandatory (1 pc & Cab only)
SS1 (Shifter 1) Type
Optional (1 pc & Cab only)
TCM Backshell Type
Retarder Models
Only
Information1 Pc
2 Pc - Cab2 Pc - Chassis
(1 pc & Cab only)
Mandatory(1 pc & Cab only)
VEHICLE INTERFACE TYPE
Mandatory (1 pc & Cab only)
Page 26 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
GE
N4
1000
/ 20
00IN
PU
T H
AR
NE
SS
ES
Rev
05/
05/0
5 F
orm
# 1K
-2K
VW
YX
MA
X L
EN
GT
H =
15
.0 m
MIN
LE
NG
TH
= 1
.0 m
CO
NN
EC
TS
TO
"V
IWY
"
VW
XX
MA
X L
EN
GT
H =
7.
0 m
MIN
LE
NG
TH
= 1
.0 m
CO
NN
EC
TS
TO
"V
IWX
"
Var
iab
leIn
form
atio
nC
on
stra
int
Mea
sure
VW
XX
Mandato
ry1000 -
7000 m
mV
WY
XM
andato
ry1000 -
15000 m
m
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Copyright © 2007 St. Clair Technologies, Inc. Page 27
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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0/40
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UT
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RN
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SE
S
CO
NN
EC
TS T
OG
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ER
AL
PU
RP
OS
EV
EH
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INTE
RFA
CE
(GP
VI)
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NN
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TOR
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NN
EC
TS T
OV
EH
ICLE
INTE
RFA
CE
MO
DU
LE (V
IM)
VW
X
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 1
.0 m
VM
X
VM
XB
T
10 G
A P
OS
ITIV
E A
ND
NE
GA
TIV
E B
ATT
ER
Y F
EE
D
MA
X L
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GTH
= 7
.0 m
MIN
LE
NG
TH =
1.0
m
MA
X L
EN
GTH
= 7
.0 m
MIN
LE
NG
TH =
1.0
m
Rev
05/
13/0
5 Fo
rm#
GE
N4
3K-4
K-0
2
GP
X
MA
X L
EN
GTH
= 7
.0 m
MIN
LE
NG
TH =
1.0
m
CO
NN
EC
TS T
OV
IW C
ON
NE
CTO
R
VM
XB
TM
anda
tory
1000
- 70
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m
VW
XM
anda
tory
1000
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000
mm
VM
XM
anda
tory
1000
- 70
00 m
m
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iabl
eIn
form
atio
nC
onst
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tM
easu
re
GP
XG
PV
I OP
TIO
N O
NLY
1000
- 70
00 m
m
Page 28 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
GE
N 4
300
0/40
00G
EN
4-W
TIII
VIW
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RFA
CE
JU
MP
ER
HA
RN
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RP
OS
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17/0
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rm#
GE
N4
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K-0
4
CO
NN
EC
TS T
OG
EN
4-3K
/4K
VIW
CO
NN
EC
TOR
VIW
SM
anda
tory
1000
- 1
5000
mm
VIW
VM
anda
tory
1000
- 1
5000
mm
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iabl
eIn
form
atio
nC
onst
rain
tM
easu
re
0.2
m
VIW
X
VIW
SM
AX
LE
NG
TH =
15.
0 m
MIN
LE
NG
TH =
0.9
m
VIW
V
MA
X L
EN
GTH
= 1
5.0
mM
IN L
EN
GTH
= 0
.9 m
CO
NN
EC
TS T
OW
TIlI
(SH
IFTE
R)
VIW
S C
ON
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CT
OR
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4 C
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ESS
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atio
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re
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PG
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Copyright © 2007 St. Clair Technologies, Inc. Page 29
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector, Plug, 31-Way 300010 29511855 WTC06B24-31PN 12 Contact, Pin #16 300007 29542586 15424453 403 Grommet, Backshell #24 300015 29541280 15486971 14 Sealing Plug 300008 N/A 12034413 155 Follower, Backshell, 24/19 300014 29541281 15480528 16 Housing, Backshell, 24/19 300013 29521284 15417551 17 Extraction/Insertion Tool 300197 N/A M15570-16 2
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Page 30 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector, Plug, 31-Way 300004 29511365 WTC06B24-31SN 12 Contact, Socket #16 300005 29542587 15424450 243 Grommet, Backshell #24 300015 29541280 15486971 14 Sealing Plug 300008 N/A 12034413 165 Follower, Backshell, 24/19 300014 29541281 15480528 16 Housing, Backshell, 24/19 300013 29541284 15417551 17 Extraction/Insertion Tool 300197 N/A M15570-16 28 Instruction Sheet 300233 29519127 29519127 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 31
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector, Plug, 31-Way 300004 29511365 WTC06B24-31SN 12 Contact, Socket #16 300005 29542587 15424450 403 Grommet, Backshell #24 300015 29541280 15486971 14 Sealing Plug 300008 N/A 12034413 155 Follower, Backshell, 24/22 300052 29520049 15480529 16 Housing, Backshell, 24/22 300053 29514043 WTA10-24-01/22 17 Extraction/Insertion Tool 300197 N/A M15570-16 2
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Page 32 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Nut, Panel 300033 29544003 0926-208-2401 12 O-Ring 300012 29512839 9013-3-0401 13 Connector, Receptacle, 31-Way 300006 29511368 WTC04B24-31PN 14 Contact, Pin #16 300007 29542586 15424453 405 Grommet, Backshell #24 300015 29541280 15486971 16 Sealing Plug 300008 N/A 12034413 157 Follower, Backshell, 24/22 300052 29520049 15480529 18 Housing, Backshell, 24/22 300053 29520050 WTA10-24-01/22 19 Extraction/Insertion Tool 300197 N/A M15570-16 2
* Service Kit 300131 N/A 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 33
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Nut, Panel 300033 29544003 15496832 12 O-ring 300012 29512839 9013-3-0401 13 Connector, Receptacle, 31-Way 300009 29511854 WTC04B24-31SN 14 Contact, Socket #16 300005 29542587 15424450 405 Grommet, Backshell #24 300015 29541280 15486971 16 Sealing Plug 300008 N/A 12034413 157 Follower, Backshell, 24/19 (WTEC III) 300014 29541281 15480528 18 Housing, Backshell, 24/19 (WTEC III) 300013 29541284 15417551 19 Extraction/Insertion Tool 300197 N/A M15570-16 2
* Service Kit 300132 N/A 1
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Page 34 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Cap, DDR Connector 300026 29521877 HDC16-6 12 Connector, Receptacle, 6-Way 300011 29512133 HD10-6-12P 13 Sealing Plug 300000 23016504 114017 44 Contact, Pin #12, 1-Wire 300016 N/A 0460-256-12233 85 Contact, Pin #12 (w/SCI) , 2-Wire (WTEC III) 300034 N/A 0460-220-1231 46 Backshell - Strain Relief 300025 29521260 HD18-006 17 Insert/Removal Tool 300210 N/A 114010 1
* Service Kit 300137 N/A N/A 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 35
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Cover, Connector 300080 12048107 12048107 12 Connector, 12-Way 300079 12048105 12048105 13 Terminal, 280F, 1-Wire 300069 12034046 12034046 84 Terminal, 280F (w/ SCI), 2-Wire (WTEC III) 300083 12066214 12066214 4 5 Lock, Secondary 300068 12020219 12020219 2
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Page 36 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Key
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1 Plug, Cavity 300045 29500919 7B282 152 Terminal, Socket 300044 29500917 6D871-2-1-T 453 Connector, 34-Way, A 300042 29500915 6SD530 400134 14 Bar, Locking, 34-Way 300050 29503057 6SD729-07 15 Seal, O-Ring, 34-Way 300048 29503055 5-780S604-70 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 37
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Key
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1 Plug, Cavity 300045 29500919 7B282 152 Terminal, Socket 300044 29500917 6D871-2-1-T 453 Connector, 34-Way, B 300041 29500914 6SD530-400133 14 Bar, Locking, 34-Way 300050 29503057 6SD729-07 25 Seal, O-Ring, 34-Way 300048 29503055 5-780S604-70 1
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Page 38 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 153 Strain Relief, 32-Way Black 300115 12191001 12191001 14 Terminal, Socket 100W 300087 12084912 12084912 455 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Black 300101 12129021 12129021 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 39
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 153 Strain Relief, 32-Way Blue 300117 12191003 12191003 14 Terminal, Socket 100W 300087 12084912 12084912 455 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Blue 300103 12129023 12129023 1
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Page 40 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 153 Strain Relief, 32-Way Gray 300116 12191002 12191002 14 Terminal, Socket 100w 300087 12084912 12084912 455 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Gray 300102 12129022 12129022 1
* Service Kit 300142 N/A N/A 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 41
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Contact, Extended Socket 300035 N/A 0462-221-1631 12 Contact, Socket #16 300005 29542587 15424450 23 Connector Assembly, Plug 3-Way 300206 N/A DT06-3S-P032 14 Wedgelock, Plug 300207 N/A W3S-P012 15 Heatshrink Sleeve, 3/4î x 3î 300274 N/A ATUM-3/4-0 1
* Service Kit 300140 N/A N/A 1
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Page 42 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1
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34
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1 Connector Assembly, 4-Way CM0386 N/A 12191757 12 Lock, Secondary CL0110 N/A 12129082 13 Terminal, Socket, 150 Series 300316 N/A 12048074 54 Seal, Wire Type, 150 Series 300317 N/A 15324973 5
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Copyright © 2007 St. Clair Technologies, Inc. Page 43
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 7-Way 300321 N/A 12129840 12 Lock, Secondary 300322 N/A 12129841 13 Cavity Plug, 150 Series 300323 N/A 12059168 54 Terminal, Socket, 150 Series 300316 N/A 12048074 85 Seal, Wire Type, 150 Series 300317 N/A 15324973 86 Terminal, Socket, 280 Serie 300085 1207741 12077411 47 Seal, Wire Type, 280 Serie 300090 1208944 12089444 4
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Page 44 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
3
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1 Sealed Cover Assembly 300060 N/A N/A 12 Terminal, 150F 300266 12124075 12124075 33 Connector Assembly, 2-Way 300111 12162197 12162197 1
* Service Kit 300141 N/A N/A 1Note - Service Kit does not include sealed cover
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, Plug 8-Way 300003 29506427 PT06SE16-8S-LC 1
* Service Kit, Same As AboveKit comes with connector, terminals and cavity plugs.
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Page 46 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Sealed Cover Assembly, RMR 300057 N/A N/A 12 Connector Assembly, 3-Way 300067 12015795 12015795 13 Terminal, Pin 300088 12089040 12089040 44 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 44 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 4
* Service Kit 300143 N/A N/A 1Note - Service Kit does not include sealed cover
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Connector Assembly, Plug 2-Way 300001 29505516 PT06E8-2S 1
* Service Kit, Same As Above
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50-70 percent tin resin core solder, 18-20 SWGPen-type soldering iron (60W maximum) with tip no larger than 3.175 mmDesoldering braid
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Page 48 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Sealed Cover Assembly, RTEMP 300058 N/A N/A 12 Connector, Shroud, 2-Way 300062 12010973 12010973 13 Terminal, Socket 300089 12089188 12089188 34 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 34 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 3
* Service Kit 300145 N/A N/A 1Note - Service Kit does not include sealed cover
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Connector Assembly, 2-Way 300170 12162852 12162852 12 Terminal, 150F 300266 12124075 12124075 3
* Service Kit 300172 N/A N/A 1
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Page 50 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Housing, Backshell, 20/16 300020 29516991 0805-201-2001 12 Follower, Backshell, 20/16 300021 29516992 0818-201-2001 13 Sealing Plug 300008 N/A 12034413 1 4 Grommet, Backshell #20 300022 29516993 0810-201-2001 15 Contact, Socket #16 300005 29542587 15424450 256 Connector, Plug, 16-Way 300017 29516987 WT06B20-16SN 17 Extraction/Insertion Tool 300197 N/A M15570-16 2
* Service Kit 300146 N/A N/A 1
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Crimping Tool HC100Die Set HT51602447-5
6
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Housing, Backshell, 20/19 300054 29520394 805-202-2001 12 Follower, Backshell, 20/19 300055 29520395 WTA10-20-02/19 13 Sealing Plug 300008 N/A 12034413 104 Grommet, Backshell #20 300022 29516993 WTA10-20-03 15 Contact, Socket #16 300005 29542587 15424450 256 Connector, Plug, 16-Way 300017 29516987 WT06B20-16SN 17 Extraction/Insertion Tool 300197 N/A M15570-16 2
* Service Kit 300204 N/A N/A 1
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Page 52 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Nut, Panel #20 300019 N/A 0025-262-3014 12 Washer, Lock #20 300023 29519126 0914-212-2086 13 Connector, Receptacle, 16-Way 300018 29516988 WT04B20-16PN 14 Contact, Pin #16 300007 29542586 15424453 255 Grommet, Backshell #20 300022 29516993 0810-201-2001 16 Sealing Plug 300008 N/A 12034413 107 Follower, Backshell, 20/16 300021 29516992 0818-201-2001 18 Housing, Backshell, 20/16 300020 29516991 0805-201-2001 19 Extraction/Insertion Tool 300197 N/A M15570-16 2
* Service Kit 300147 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 2-Way 300125 15300027 15300027 12 Terminal, Socket 300085 12077411 12077411 33 Seal, Wire Type, Silicone 300090 12089444 12089444 34 Lock, Secondary 300124 15300014 15300014 1
* Service Kit 300148 N/A N/A 1
4
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Page 54 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
54
3
2
1
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Bar, Locking, 10-way 300049 29503056 5-1437292-8 22 Seal, O-ring, 10-way 300047 29503054 6D656-01 13 Connector, 10-way 300043 29500916 6SD530-10-40 14 Plug, Cavity 300045 29500919 7B282 75 Terminal, Female 300044 29500917 6D871-2-1-T 14
* Service Kit 300149 N/A N/A 1
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Crimping Tool J 38687Removal Tool J 39227
Copyright © 2007 St. Clair Technologies, Inc. Page 55
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
6
5
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 285 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F 300107 12160494 12160494 1
* Service Kit 300150 N/A N/A 1
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Page 56 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Sealed Cover Assembly, TPS 300056 N/A 12 Connector Assembly, 3-Way 300066 12015793 12015793 13 Terminal, Pin 300088 12089040 12089040 44 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 44 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 4
* Service Kit 300152 N/A N/A 1Note - Service Kit does not include sealed cover
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Sealed Cover Assembly, Speed Sensor 300061 N/A N/A 12 Terminal, 150F 300266 12124075 12124075 33 Connector Assembly, 2-Way 300110 12162193 12162393 1
* Service Kit 300139 N/A N/A 1Note - Service kit does not include sealed cover
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3
21
Page 58 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Retainer Clip, Bolt 300070 N/A 15492535 12 Terminal, 150F, BeCu 300095 12110236 12110236 303 Connector, Body, 24-Way 300164 12092201 12092201 14 Cavity Plug, Metripack 300008 N/A 12034413 105 Seal, 12-Way 300165 12092200 12092200 26 Strain Relief, 24-Way 300166 12110234 12110234 17 Bolt, 7 mm Head Ext. 300104 N/A 15492602 1
* Service Kit 300154 N/A N/A 1
Repair Tools
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
6
5
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 20F, Orange 300191 12177159 12177159 14 Terminal, Socket 100W 300087 12084912 12084912 285 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Green 300107 12160494 12160494 1
* Service Kit 300181 N/A N/A 1
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Page 60 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Connector Assembly, Plug 6-Way 300002 29506418 KPSE06E10-6S 1
* Service Kit, Same As AboveKit comes with connector, terminal and cavity plug.
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Removal/Installation Tool J 39842
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Copyright © 2007 St. Clair Technologies, Inc. Page 61
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
7
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 153 Strain Relief, 32-Way Red 300208 15336800 15336800 14 Terminal, Socket 100W 300087 12084912 12084912 455 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Red 300209 12129024 12129024 1
* Service Kit 300180 N/A N/A 1
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Page 62 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
7
6
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1 Bolt, 7mm Head Ext. 300104 12129426 15492602 12 Strain Relief, 18-Way 300096 12110545 12110545 13 Seal, 9-Way 300075 12040936 12040936 24 Cavity Plug, Metripack 300008 N/A 12034413 105 Connector, Body, 18-Way 300074 12040920 12040920 16 Terminal, 150F 300093 12103881 12103881 257 Retainer Clip, Bolt 300070 12034236 15492535 1
* Service Kit 300156 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Bolt, 7mm Head, Ext. 300104 12129426 12129426 12 Strain Relief, 30-Way 300097 12110546 12110546 13 Seal, 15-Way 300073 12040879 12040879 24 Cavity Plug, Metripack 300008 N/A 12034413 155 Connector, Body, 30-Way 300071 12034397 12034397 16 Terminal, 150F Series 300093 12103881 12103881 407 Retainer Clip, Bolt 300070 12034236 15492535 1
* Service Kit 300157 N/A N/A 1
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Page 64 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector, Plug, 16-Way 300038 23016193 206037-1 12 Terminal, Socket 300036 23015204 66100-7 253 Shell, CPC Size 17 300040 N/A 206322-9 1
* Service Kit 300158 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
3
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Connector, Receptacle, 16-Way 300046 29501001 206036-3 12 Terminal, Pin 300037 N/A 1-66098-8 253 Shell, CPC Size 17 300040 23016490 206322-1 1
* Service Kit 300159 N/A N/A 1
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Page 66 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 14M Green 300098 12110693 12110693 14 Terminal, Pin 100W 300109 12160551 12160551 285 Connector 20M MIC/P 100W Gray 300108 12160542 12160542 16 Lock Assist/Seal, 20M White 300121 12191178 12191178 1
* Service Kit 300160 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 14M Green 300098 12110693 12110693 14 Terminal, Pin 100W 300109 12160551 12160551 285 Connector 20M MIC/P 100W Gray 300108 12160542 12160542 16 Lock Assist/seal, 20M Blue 300120 12191177 12191177 1
* Service Kit 300161 N/A N/A 1
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Page 68 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 285 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F White 300119 12191173 12191173 1
* Service Kit 300162 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
Keys
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1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 103 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 285 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Blue 300118 12191172 12191172 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Conn. Assy.,12 way,150/280 Series GT CM0815 15416722 12 TPA, 12 way CL0254 15416727 1 3 Cavity Plug, 150 Series GT TS0072 15305171 5 4 Terminal, Socket 150 Series GT, 18 GA TF0415 12191819 5 5 Seal, Wire Type, 150 Series GT TS0071L 15366060 126 Terminal, Socket 280 Series GT, 18 GA TF0317 15304719 37 Seal, Wire Type, 280 Series GT TS0055 12191222 38 CPA, GT Series CA0297 15366678 19 Conduit Retainer CA0295 15441828 1
* Service Kit 300228 N/A N/A 1
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Page 72 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector, Male 300265 15326143 12 P2S 150.2series Met/Pk sealed 16-18GA300266 12124075 1
* Service Kit 300281 N/A N/A 1
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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��' ������(��� # Description St. Clair ATD Mfr QTY
1 Terminal, Socket 100W 300087 12084912 12084912 1202 TPA, 32-Way Gray 300102 12129022 12129022 13 TPA, 32-Way Blue 300103 12129023 12129023 14 Cavity Plug, 100W 300105 12129557 12129557 205 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Green 300107 12160494 12160494 17 Conduit Clip, 13 mm Black 300113 12176394 12176394 18 CPA, 32-Way Red 300114 12177289 12177289 39 Strain Relief, 32-Way Gray 300116 12191002 12191002 1
10 Strain Relief, 32-Way Blue 300117 12191003 12191003 111 Strain Relief, 32-Way Black 300115 12191001 12191001 112 Seal, 32-Way 300127 15305333 15305333 313 Inner Connect, 32-Way 300128 15305371 15305371 314 TPA, 32-Way Black 300101 12129021 12129021 115 Cable Seal, 14F Red 300126 15304882 15304882 1
* Service Kit 300173 29532362 N/A 1
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Page 74 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Wire Dress - Upper Half 300245 29543018 E-4550 14 Wire Dress - Lower Half 300246 29543023 E-4551 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)
* Service Kit 300276 29542326 N/A 1
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Crimping Tool (for 14-16 AWG) 63811-6000Crimping Tool (for 18-22 AWG) 63811-6100Removal Tool 63813-1500
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Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Cover, Wire Dress 80F - Dir ìAî 300292 29544295 E-6206-002 14 Cover, Bottom 300293 29543051 E-4555 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)
* Service Kit 300290 29542327 N/A 1
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Page 76 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Cover, Wire Dress 80F - Dir ìBî 300294 29544299 E-6206-001 14 Cover, Bottom 300293 29543051 E-4555 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)
* Service Kit 300291 29542328 N/A 1
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Crimping Tool (for 14-16 AWG) 63811-6000Crimping Tool (for 18-22 AWG) 63811-6100Removal Tool 63813-1500
Copyright © 2007 St. Clair Technologies, Inc. Page 77
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
5
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1 Connector Assembly, 24F Twist-Lock 300248 N/A R-620001-001 12 Retainer, 24-Way 300249 29543034 E-4582 13 Backshell, 24F 300250 29543033 E-4586 14 Convolute Capture - Wire Dress (19mm) 300251 29543028 E-4570 15 Terminal, Receptacle 300247 29543085 33001-1004 30 (5)6 Cavity Plug 300008 N/A 12034413 5 (10)
* Service Kit 300277 29543039 N/A 1
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Page 78 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Connector Assembly, 20F Bolt 300252 N/A R-62183-001 12 Retainer, 20-Way 300253 29543025 E-4566 13 Backshell, 20F 300254 29543024 E-4569 14 Convolute Capture - Wire Dress (19mm) 300251 29543028 E-4570 15 Terminal, Receptacle 300247 29543085 33001-1004 25 (5)6 Cavity Plug 300008 N/A 12034413 5 (10)
* Service Kit 300278 29543022 N/A 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 79
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
4
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1 Connector, 16F 300255 N/A 12191065 12 Seal, 16-Way Connector, Orange 300256 N/A 12191066 13 TPA Retainer, 16F 300257 N/A 12191067 14 Strain Relief, 16F 90 degree 300258 N/A 12191068 15 Terminal 300087 N/A 12084912 25 (5)6 Cavity Plug 300105 N/A 12129557 5 (10)7 CPA Lock 300310 N/A 12110299 1
* Service Kit 300279 N/A N/A 1
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Crimping Tool (Kent Moore) J42215Removal Tool (Deutsch) M15570-16Insertion Tool (Deutsch) M81989-14-0
Page 80 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
5
4
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1 Connector, 16F 300255 N/A 12191065 12 Seal, 16-Way Connector, Orange 300256 N/A 12191066 13 TPA Retainer, 16F 300257 N/A 12191067 14 Strain Relief, 16F 180í 300259 N/A 15460298 15 Terminal 300087 N/A 12084912 25 (5)6 Cavity Plug 300105 N/A 12129557 5 (10)7 CPA Lock 300114 N/A 12177289 1
* Service Kit 300280 N/A N/A 1
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Copyright © 2007 St. Clair Technologies, Inc. Page 81
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
1
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1 Connector, 9-Way Male 300267 N/A HD10-9-1939P 12 Terminal 300007 29542586 15424453 10 (10)3 Cavity Plug 300000 23016504 114017 5 (5)4 Cap 300268 N/A HDC16-9 15 Strain Relief 300269 N/A HD18-009 1
* Service Kit 300217 N/A N/A 1
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Crimping Tool HT51602535-5
Page 82 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 3 pos Gray Connector for Heat Shrink 300270 N/A DT04-3P-E008 12 Blue Lock 300271 N/A W3P-1939 13 Green Lock CL0094 N/A W3P 14 Resistor 300272 N/A DT06-3S-P006 15 Terminal 300007 29542586 15424453 2 (10)6 Extended Pin 300273 N/A 0460-247-1631 1 (2)7 Heat Shrink 300274 N/A ATUM-3/4-0 1
* Service Kit 300282 N/A N/A 1
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Crimping Tool HT51602535-5
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Copyright © 2007 St. Clair Technologies, Inc. Page 83
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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1 Conector, 2-Way Black 300306 13520101 13520101 12 TPA, 2 Pos Black 300264 15358890 15358890 13 CPA, W Pos 300261 15496486 15496486 14 Terminal, 18ga 300262 15326267 15326267 25 Wire Seal 300263 15305351 15305351 2
* Service Kit 300307 N/A N/A 1
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Removal Tool 12094429
Page 84 Copyright © 2007 St. Clair Technologies, Inc.
Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog
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