Air Brake Component Identification - Bergey's Truck … · BW5057 Air Brake Handbook ... Air Brake...

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Transcript of Air Brake Component Identification - Bergey's Truck … · BW5057 Air Brake Handbook ... Air Brake...

C

S

C

S

TABS

Trailer (Supply) Trailer (Control) Trailer (Park) Charging Primary Secondary Park (Supply) Parking (Control)

15131

1717

1515

1414

13

13

1111

10

10

81

16

18

12964

53

2

ET-2™

DV-2™

BW1974 © 2006 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 6/06 • All Rights Reserved • Printed in U.S.A.

1-800- AIR BRAKE (247-2725)

Reference CatalogsBW1114 Quick Reference CatalogBW5057 Air Brake HandbookBW9100 Air Brake Service Parts CatalogBW9600 Service Data CatalogWeb Site www.bendix.com

TRAILERS:

• AD-2™ and AD-4™ available in remanufactured exchange only.• AD-9™, AD-IP™ and AD-IS® available service new and remanufactured exchange. Component Catalog Page No. Service Data SheetAD-2™ 08-A-01 SD-08-2403AD-4™ 08-A-04 SD-08-2407AD-9™ 08-A-31 SD-08-2412AD-IS® 08-A-24 SD-08-2418AD-IP™ 08-A-14 SD-08-2414AD-SP™ 08-A-9 SD-08-2415EverFlow™ 08-A-20 N/APuraGuard QC™ 08-A-35 SD-08-187BSystem-Guard® Trailer Air Dryer 08-A-19 SD-08-2416Dryer Reservoir Module 08-A-24 SD-98-9808Cyclone DuraDrain™ 08-A-37 SD-08-2402

• Available in service and remanufactured exchange.Compressor Catalog Service DataType Page No. SheetBX-2150™ 01-L-1 SD-01-331Tu-Flo® 400 01-C-1 SD-01-326Tu-Flo® 500 01-D-1 SD-01-326Tu-Flo® 501 01-E-1 SD-01-337Tu-Flo® 550 01-O-1 SD-01-333Tu-Flo® 700 01-K-1 SD-01-335Tu-Flo® 750 01-N-1 SD-01-344Tu-Flo® 1000 01-G-1 SD-01-326Tu-Flo® 1400 01-M-1 N/ADuraFlo™ 596 01-P-1 SD-01-670BA-921® N/A N/ABA-922® N/A SD-01-700

Air Treatment

• Available in service and remanufactured exchange.• IRV™ & ICV™ available in service only.Component Catalog Page No. Service Data SheetD-2™ & D-2A™ 01-A-1 SD-01-503IRV™Inlet Regulating Valve 01-A-2 SD-01-3408ICV™Inlet Check Valve 01-A-3 N/A

Compressor Components

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetLQ-2™ 03-A-04 SD-03-950LQ-4™ 03-A-04B SD-03-951LQ-5™ 03-A-03C SD-03-953

Limiting Quick Release Valves

• QRN™ and QRN-2™ available service new only.• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetQR-1™ 03-A-2 SD-03-901QR-1C™ 03-A-2B SD-03-904QRN™ 03-A-2B SD-03-905QRN-2™ 03-A-2C SD-03-907QR-L™ 03-A-2D SD-03-906

Quick Release Valves

• MV-3™, PP-5™, PP-DC™ & TW-11™ available service new only.• PP-1™ and PP-7™ available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetMV-3™ 03-L-15 SD-03-3415PP-1™ 03-L-1 SD-03-3611PP-5™ 03-L-3B SD-03-3611PP-7™ 03-L-4 SD-03-3617PP-8™ 03-L-4C SD-03-3611PP-DC™ 03-L-17 SD-03-3619TW-1™ 03-L-8 SD-03-3602TW-11™ Refer to Quick Reference N/A

Dash Valves Brake Valves

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetTP-3™ 03-M-1 SD-03-3652TP-3DC™ 03-M-4 SD-03-3656TP-4™ 03-M-3 SD-03-3653TP-5™ 03-M-2 SD-03-3655

Tractor Protection Valves

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetSR-1™ 03-A-5 SD-03-4508SR-7™ 03-A-5E SD-03-9043R-7™ 03-A-9B SD-03-4504

Spring Brake Valves

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetR-12™ 03-B-4C SD-03-1064R-14™ 03-B-4E SD-03-1064R-12DC™ 03-B-4L SD-03-1068BP-R1™ 03-B-4H SD-03-1067

Relay Valves

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetR-6™ 03-B-3 SD-03-1060RE-6™/RE-6NC™ 03-B-8 SD-03-1151R-12P™ 03-B-4J SD-03-1063

Trailer/Dolly Relay Valves

• Available in service and remanufactured exchange.Valve Type Catalog Page No. Service Data SheetSR-2™ 03-A-5B SD-03-4510SR-4™ 03-A-5A SD-03-4514SR-4™ (new style) 03-A-5B SD-03-4514SR-5™ 03-A-5C SD-03-4516

• Available in service new only.Slack Type Catalog Page No. Service Data SheetASA-5™ 05-A-22 SD-05-1269Manual 05-A-1 SD-05-1200

Trailer Spring Brake Valves

Slack Adjusters• Available in service and remanufactured exchange.• Double Check Valves and DS-2™ available new only.Valve Type Catalog Page No. Service Data SheetDC-4™ 03-A-6 SD-03-2202DS-2™ 06-C-1 SD-06-1804DS-1™ 06-C-2 N/A

Component Catalog Page No. Service Data SheetPR-2™ 03-A-11B SD-03-2010PR-4™ 03-A-12 SD-03-2010SL-4™ 06-D-2 SD-06-1800SL-5™ 06-D-1 SD-06-1804LP-2™ 06-B-2 SD-06-1600LP-3™ 06-B-1 SD-06-1600

Component Catalog Page No. Service Data SheetTR-2™ 03-A-16 SD-03-4650TR-3™ 03-B-16B SD-03-4650SV-1™ 03-A-14B SD-03-4020ET-2™ 15-A-1 SD-15-4106DV-2™ 03-A-10 SD-03-2501SS-1™ 03-A-14 SD-03-4010

Double Check Valves and Stop Light Switch

• All SC-1™ and SC-2™ Check Valves are replaced with an SC-3™. Refer to catalog page for reference.

• Valves available service new only.Valve Type Catalog Page No. Service Data SheetSC-1™ & SC-2™ 03-A-8 SD-03-2201SC-3™ 03-A-7 SD-03-2205

Single Check Valves

• Valves available service new only.Valve Type Catalog Page No. Service Data SheetST-3™ 03-A-1 SD-03-1901ST-4™ Refer to Quick Reference N/A

Safety Valves

8

19

Miscellaneous Components

PP-1™

PP-7™ PP-8™

E-8P™E-6™

E-7™

TP-3™TP-5™

TW-1™MV-3™

QR-1™

QR-1C™QRN™

QRN-2™

QR-L™

LQ-4™LQ-2™ LQ-5™

• Available in service and remanufactured exchange.• TC-6™, TC-7™ and TCS-9000™ available service new only.Valve Type Catalog Page No. Service Data SheetTC-2™ 03-K-1 SD-03-813TC-6™ 03-K-5B SD-03-821TC-7™ 03-K-6 SD-03-824TCS-9000™ N/A SD-03-3674

Hand Trailer Control ValvesCompressors

TC-6™

ST-3™TC-7™

AD-2™ AD-4™ AD-9™ AD-SP™ AD-IP™

ST-4™

SC-1™ & SC-2™

PR-2™ PR-4™

SL-5™ SL-4™ TR-3™TR-2™

SV-1™

DC-4™ DC-4™

DS-1™ DS-2™

TP-3DC™

SR-1™

R-7™

R-12P™

R-12™ R-12™ R-14™ R-14™

Antilock/Traction Stability Components

SR-2™ SR-4™

(new style)SR-5™

R-6™ RE-6™

RE-6NC™

SC-3™

PP-DC™

D-2™ IRV™

Tu-Flo® 501

BX-2150™

Tu-Flo® 1400 Tu-Flo® 1000

Tu-Flo® 400Tu-Flo® 500Tu-Flo® 700

TP-4™

LP-2™

R-12DC™

BP-R1™

Tu-Flo® 550Tu-Flo® 750

The color coding of the brake system schematic follows TMC Recommended Practice #423

DuraFlo™ 596

EverFlow™

PuraGuard QC™

System-Guard®

Trailer Air Dryer

AD-IS®

MC-30 Trailer ABS

BA-922®

7

BA-921®

D-2A™

TCS-9000™

E-10P™

TC-2™

TRUCKS AND TRUCK TRACTORS:

Air Brake Component Identification

TW-11™

SS-1™

SR-7™

E-12™/E-15™E-14™

M-32™

TABS-6™

Trailer ABS

SR-4™

• Available in service new only.Type Catalog Page No. Service Data SheetService Brake Chamber Quick Reference SD-02-1302Spring Brake Chamber Quick Reference SD-02-4500

Actuators20

Specify Genuine Bendix® Replacement Parts every time you service your Air Brake System.• All Genuine Bendix Replacement parts are manufactured to meet original OE specifications to guarantee

quality, reliability and proper operating performance.• Rely on Genuine Bendix Replacement parts to keep your Air Brake System operating efficiently.• With thousands of Authorized Bendix parts outlets across North America, you’re never far from quality

Genuine Bendix Replacement parts.

PP-5™

Cyclone DuraDrain™

1

21

17

17

8

20 9

19

20

17

217

21

14

ADB-22X™

TABS-6™17

18 SR-5™

19

ABSIndicatorLamp

1720

Brake Chamber

Spring Brake Chamber

ASA-5™Manual

• Available in service new and remanufactured.• E-10P™, E-12™, and E-15™ available in service new only.Valve Type Catalog Page No. Service Data SheetE-6™ 03-H-1 SD-03-817E-7™ 03-I-1 SD-03-818E-8P™ SD-03-830E-10P™ SD-03-830E-12™ Refer to Quick SD-03-826E-14™ Reference Catalog SD-03-828E-15™ SD-03-826

LP-3™

Air Disc Brake

21

ATR-1™,ATR-2™

ATR-3™ EC-60™ Std.Frame Mount

ECU

EC-60™

Premium Frame Mount ECU

EC-60™

Premium Cab Mount ECU

EC-60™

Adv. Cab Mount ECU

WS-24™ Wheel Speed Sensor

EC-60™ Std.Cab Mount

ECU

Component Catalog Page No. Service Data SheetATR-1™ SD-13-4811ATR-2™ SD-13-4812ATR-3™ N/AEC-30™ SD-13-4815EC-60™ Std. Frame Mount SD-13-4863EC-60™ Std. Cab Mount SD-13-4863EC-60™ Prem. Frame Mount Refer SD-13-4863EC-60™ Prem. Cab Mount to SD-13-4863EC-60™ Adv. Cab Mount Catalog SD-13-4869MC-30 Section SD-13-4834 M-32™ 13 SD-13-4870M-32QR™ SD-13-4870TABS-6™ SD-13-4767WS-24™ Straight SD-13-4860WS-24™ 90° SD-13-4860SAS-60™ Steering Angle Sensor SD-13-4869YAS-60™ Yaw Rate/Lateral Sensor SD-13-4869

SAS-60™ Steering Angle Sensor

YAS-60™

Yaw Rate/Lateral Acceleration

Sensor

8

MV-3™ SL-4™

11TP-5™

DC-4™

10

17EC-60™6TCS-9000™

YawRateSensor

17

Brake Valve

7Air Dryer

7PuraGuardQC™

SafetyValve

4Compressor

FrontAxleReservoir

RearAxleReservoir

BrakeChamber

19SlackAdjuster

Air disc & drum brakes combined on a single axle are shown for pictoral purposes only.

Modulator

AntilockTractionRelay

ADB-22X™

Antilock Relay

SlackAdjuster

WheelSpeed Sensor

Spring Brake Chamber

QR-1C™

17 WheelSpeedSensor

7

7 System-Guard® Trailer Air Dryer

CycloneDuraDrain™

21ADB-22X™

17 Wheel Speed Sensor

SpringBrakeChamber

SlackAdjuster

_ _ _ _ Indicates electrical connection

ICV™

M-32 QR™

M-32QR™

EC-30™

2

Modulator

17

Dryer Reservoir Module

EverFlow™Assemblyavailable in AD-IP™ and AD-IS® configurations

Antilock Traction Relay Valves

Modulators

Tractor / Truck ABS-6 ECU's

10• Available in service new only.• DV-2™ available service and remanufactured exchange.

• Available in OE only.Type Service Data SheetADB-22X™ SD-23-7541

17 Steering Axle Sensor

ICV™

ADB-22X™