AGRI LIFE BIOPESTICIDES MANUFACTURING FACILITY - APR 2011

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AGRI LIFE - INDIA MANUFACTURING FACILITY IDA BOLLARAM (HYDERABAD) R&D CENTRE ISOLATION LABORATORY SUBMERGED FERMENTATION FACILITY SOLID STATE FERMENTATION FACILTY BOTANICAL BIOPESTICIDES PLANT MICROBIAL BIOPESTICIDES PLANT BIOFERTILIZERS PLANT BIO AGRI UNPUTS PLANT R& D CENTRE ISOLATION FACILITY ORGANIC FARMING INPUTS MANUFACTURING FACILITY AGRI LIFE 154/A5, SVCIE IDA BOLLARAM 502 325 MEDAK DISTRICT (HYDERABAD) ANDHRA PRADESH INDIA WWW.AGRILIFE.IN Dr.Venkatesh@AgriLife.in

Transcript of AGRI LIFE BIOPESTICIDES MANUFACTURING FACILITY - APR 2011

AGRI LIFESOM PHYTOPHARMA (INDIA) LIMITED

• Facility based in Hyderabad• For manufacture of BioPesticides,

BioFertilizers, Bio-Agri Inputs and Probiotics• R*&D Centre is recognised by Govt of India,

Dept Scientific and Industrial Research

WET LAB

WET LAB

Laminar Hood

H P L C

G C

U V SPECTROPHOTOMETER

ATOMIC ABSORBTION METER

LYOPHILIZER

Solid State Fermentation

• Agri Life has large SSF• 250 Kg per Batch per room• Two room• 500 Kg Koji (Concentrated Spores) per Batch• Fungi produced by SSF have better virulance,

long shelf life

ASCEPTIC SSF CHAMBER

SUPER CONCENTRATE SPORES

SUPER CONCENTRATE SPORES

MOTHER CULTURE PREPARATION

Isolation Facility

• Microbes are sourced from repositories• Microbes are isolated in-house also• An exclusive facility houses the Isoloation • All microbes are stored and subcuiltured

periodically• No production work is done in this facility

Shake flasks for mother culture

Autoclave

Laminar Hood

Colony counting

Production facility

• Botanicals (Azadirachtin, Karanjin & Annonin) extraction facility

• Liquid Fermentation facility (20,000) for Bacterial production – BioPesticides, BioFertilizers and Probiotics

• Bio Tonics production facility for Biohume, Aminocid, Somzyme etc

• Formulation facility for Liquids, Powders and Granules

SS Blender for powders

Air Classifying Mill for Powders

GRANULES

Powder formulation

Botanicals &

Biotonicals

BOTANICALS EXTRACTION

BotanicalsAZADIRACHTIN

KARANJINANNONIN

Botanicals

BIOHUME

BOTANICALS

VermiCompost for Biohume

VermiCompost

BioTonics

BioTonics

Utilities

Extraction

Centrifugation

ExtractionNEEM

KARANJINANNONIN

1000 Kg PER BATCH

Extraction

Storage

Botanicals preprocessing

• Storage of Neem seeds, Karanj seeds, Annona seeds

• Seed pulverisation• Preliminary extraction

Silrich for composting

• Silrich A is microbial consortium for composting used at 1 Kg per MT of Biomass

• Silrich B is microbial consortium for enriching compost used at 1 Kg per MT of compost

SUPER CONCENTRATE SPORES