Post on 27-Dec-2015
Company Profile
• World Class Machining50 employees - 24 x 7New modern 25k ft2 facilityLean Manufacturing Methods
• One-Stop CapabilitiesPrototype to Production5-axis CNC Milling, Turning,
VTL, EDM, Welding & more ISO 9000, AS9100, FAR 145
• Customer SuccessATK, GE, Goodrich, P&W,
Honeywell, Triumph, RR, etc. 2
Solution Summary
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PROTOTYPES PRODUCTION REPAIR
30% of VolumeDesign for MfgCollaboration1-Piece / R&D Iterative DesignTesting ServicesTooling &
FixturesDiverse Materials
60% of VolumeAS 9100 CertifiedHigh Mix/Low VolJIT & KanbansLean Workcells5-axis MachiningVTL up to 41”Assembly & Kits
10% of Volume24 x 7FAR 145PowerplantStructuralWeldingNDT Inspect & Clean
Industry Experience
• Aerospace (Fixed & Rotary)Engine Rings, Liners & PlatesTitanium Armatures & StructuralAluminum Wing Spars & Stiffeners
• DefenseRocket Motors, Bodies, WarheadsBallistics, Gun & Armament PartsMachined & Welded Assembly Kits
• Energy / Power-GenFuel Nozzles & Combustion PartsAirflow & Gas-Path ComponentsDesign & Build Complex Fixtures
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Capabilities Summary
• CNC Machining5 Axis Milling – 40” x 40” x 24”CNC Turning – 22” diam x 40” longVTL Turning – 40” diam & 6000 lbs
• EDM Wire, Small Hole & SinkerWire diameters .012” to .256”
• EngineeringCAD/CAM, Tool & Fixture Design
• Materials Expertise Inconel, Titanium, Stainless, Hast-X,
Waspalloy, Rene 41, Haynes 188, Composites, Plastic, Aluminum…
Support Processes
• Certified Welding (D17.1)GTAW Mig & Tig, Electron Beam
• Finishing & CoatingsPlasma Spray, Nickel, Chrome, Anodize,
Zinc Phosphate, Teflon
• Thermal ProcessingStress Relieve & Heat Treat
• NDT InspectionFluorescent Penetrate, Mag Particle, X-Ray,
Ultrasonic, Flow, Hydrostatic
• Assembly ServicesTurn-key kitting, Electro-Mechanical
Commitment to Quality
• Quality SystemsLean ManufacturingVisual Factory Methods ISO 9001 & AS 9100 FAA Repair (FAR 145)
• Support SystemsCMM & MetrologyFull Gage CalibrationsTraceability & ComplianceModern ERP Business
Software & Data Collection7
Aerospace Examples
Test Rig Engine Liner Segment 38” Aircraft Engine Ring Engine Plate with Welded Fittings
Helicopter Adapter Armature Helicopter Hoist System Turbine Impeller
Defense Industry Examples
Design & Build Fabrications Propellant Manufacturing Assy Rocketry System Prototypes
Propellant Machine ToolingTungsten BallisticsRocket Motors & Warheads
Energy - Power Examples
Complex 5-Axis Milling New Product Development Production Manufacturing
Fuel Nozzle Components Combustion Repair Machining Kanban Inventory