Post on 18-Nov-2014
description
JAPANISH 5’S METHODS
Presented by, M.Thirumoorthy MBA
Introduction
• Developed by the Japanese
• Housekeeping System
• Helps Create a Better Working Environment and a Consistently
High Quality Process
THE 5S PRINCIPLES
• SEIRI – Sort out
• SEITON – Systemize
• SEISO – Shining
• SEIKETSU – Standardize
• SHITSUKE - Sustain
ORGANISATION(SEIRI)
• Decide what you need• Remove unnecessary clutter• All tools, gauges, materials,
classified and then stored• Remove items which are broken,
unusable or only occasionally used
ORDERLINESS(SEITON)• Once you have eliminated all the un
needed item• Now turn to the left over items• Set everything in proper place for
quick retrieval and storage• Arrange tools, parts, and instructions
in such a way that the most frequently used items are the easiest and quickest to locate
CLEAN (SEISO)
• Create a spotless workplace• Identify and eliminate causes of
remove the need to clean• Sweep, dust, polish and paint• Maintaining cleanliness should be
part of the daily work
STANDARDISE(SEIKETSU)
• Generate a maintenance system for the first three
• Develop procedures, schedules, practices
• Continue to assess the use and disposal of items
• Real challenge is to keep it clean• Develop procedures, schedules, practices.
DISCIPLINE (SHITSUKE)
• Means inoculate courtesy & good habits
• Make it a way of life
• Part of health and safety
• Involve the whole workforce
• Develop and keep good habits• Maintain and review standards. Once the
previous 4 S's have been established, they become the new way to operate.
ADVANTAGES OF 5S
• Health and Safety is ensured
• Machine maintenance
• Quality
• Productivity
• Lean Manufacturing• Time saving
Cond…
• Quick Retrievel• Accidents & mistakes minimised• Increase space• Creates workplace ownership
• Company image improves
Before
After
Before
After
Activity
The number game
Arrange the numbers 1 to 49
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
2425
26
27
28
29
30
3132
33
34
35
36
37
38
39
41
43
44
4546
47
48
4950
5152
5354
54
56
57
58
59
60
6162
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
8182
83
8485
86
87
88
89
90
40
1
2 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
2425
26
27
28
29
30
3132
33
34
35
36
37
38
39
41
43
44
4546
47
48
49
40
1
• 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
2425
26
27
28
29
30
3132
33
34
35
36
37
38
39
41
43
44
4546
47
48
49
40
1
4
Numbers from 1 to 49
1 2 3 4 5 6 7 8 9 10
11 12 13 14 1516 17 19 2021 22 23 24 25 26 27 28 29 30
313233 34 35 36 37 38 39
41 4344 45 46 47 48 49
40