Post on 14-Mar-2020
The productivity puzzle
November 22, 2018 Slide 2
UK economic growth is being hampered by low productivity
• ~20% behind our main competitors
Work smarter, not harder
• Give our workforce the tools to be more productive
• Not tied to machines - use skills & attributes to add value
Automotive companies now produce 56% more per hour than in 2009
• Investment in new technology has been a major factor
Productivity in the UK
The opportunities
November 22, 2018 Slide 3
Yesterday: robots helped mainly bigger businesses Today: robots are helping smaller manufacturers
Simpler to install, program and use - robots will increasingly help small and medium sized businesses
Entry barriers are coming down
What makes ABB Robotics different?
November 22, 2018 Slide 4
Our unique offering
An enormous range of complete solutions from one trusted brand.
Software Robots Complete systems
Equipment Comprehensive services Cells, function packages
Flexible value steps to solve customer needs
November 22, 2018 Slide 5
Modular solutions with value step approach
Added Value
Added Value
Robot & ControllerRobotWare & ProcessWareRobotStudio & PowerPac
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Process equipmentPeripheralsExternal axes
Safety equipmentPallet and pedestalCell control software
Bespoke solutionsCustomized cells
Engineered Solutions
Products with options
Added Value
Function Packages
Standard Cells
Modularity
Wide range of products
Robots: Overview
November 22, 2018 Slide 6
6 Axis Robots Dedicated 4 Axis Robots Paint Robots
• Comprehensive range from 500g to 1000kg payload capacity• Robust, rigid, reliable, easy to use• Protection with IP67, Clean Room, Foundry Plus, Foundry Prime, Wash Down
Collaborative Robots
Delivering Power and Value
Software
November 22, 2018 Slide 7
Reduced risk of operator mistakes
Less need for Training
Application customization
– Easy to use Programming Interfaces
– Easy to use Operator Interfaces
Easy to use, low cost software for visualization and offline programming
– Create a common view in the planning stage
– Verify tooling and fixtures in the design stage
– Program robots faster in the start-up stage
– Modify programs without downtime in the production stage
RobotWare - Ease of Use
RobotStudio – Simulation and Offline Programming
Fully Integrated with your Robot
Robot Process & Application Equipment
November 22, 2018 Slide 8
Positioners Gearboxes Grippers
Integrated Vision Force Control Dress Packs
Global Standardized Robot-based Solutions
Modular Manufacturing Cells and Function Packages
November 22, 2018 Slide 9
FlexArc Machining FunPack FlexMT
RacerPack PalletPack FlexWasher
Shelbourne Reynolds, Suffolk
November 22, 2018 Slide 10
ABB’s FlexArc cell used for complex welding operations in production of articulated hedge cutting attachments for tractors.
Key drivers and benefits
✓ Skilled workers can be used for other production processes
✓ Reduced welding times by 66 percent
✓ Improved product quality to a stronger and more aesthetic standard
✓ Increased flexibility – cell is also used for grain strippers and subassemblies for combine harvester heads
The application
“Having a combination of automated and manual production facilities really gives us the best of both worlds.”
Michael Scarfe, Manufacturing Manager
Castings PLC, West Midlands
November 22, 2018 Slide 11
21 ABB FlexMT robot cells are tending grinding machines used in the manufacture of iron and iron alloy castings for the automotive industry.
Key drivers
✓ Easy programming – cell can be changed over to
handle different parts in just 10 minutes
✓ Improved Health & Safety
✓ Cells are now working 24 hours a day
✓ Output has increased by 50%
✓ Improved worker effectiveness – 1 person can
handle 4 machines compared to 2 previously
The application
Machine tending robots cut cycle times and improve output for metals manufacturer
Fully integrated with feedline, robot and camera
Collaborative robots
November 22, 2018 Slide 12
Opening up new opportunities
High potential especially companies that haven’t
considered robotic automation before
Removing the fear factor
• Easier to install & use
• More flexibility
• Less impact on existing production facilities
Working side-by-side with humans
Task distribution between human and robot -
sharing tasks for agility
• Complex tasks assigned to the human worker
• Repetitive tasks assigned to the robot
The cost of not automating
November 22, 2018 Slide 13
“If you need a machine and don't buy it, then you will ultimately find that you have paid for it, but don't have it”
Henry Ford
Operates reliably every hour and every day
Provides opportunity for unmanned operations
Maximises utilisation of other machines
Allows staff to be utilised where their skills and attributes are more effective
– Manual operations often do not add value to product
Produces high quality for many years (often >10 years)
In the last 15 years, labour cost has doubled, whilst robot cost has halved
Standard cells are easier to finance
Significant upfront costs but…
Want to start making a switch to robots?
November 22, 2018 Slide 14
Attend a Switch to Robots seminar at ABB Robotics, Milton Keynes
Read our Case Study booklet
Book us to walk around your factory to see whether you could benefit from robotic automation
UK manufacturing must be competitive
Success requires investment in equipment
• Flexibility is required -> robot automation
“Sweat the assets, not the people”