1 Eastar (H.K.) Ltd.. 2 New Plant The new plant is located in new industrial site of ChaShan The...

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Transcript of 1 Eastar (H.K.) Ltd.. 2 New Plant The new plant is located in new industrial site of ChaShan The...

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Eastar (H.K.) Ltd.

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New Plant

• The new plant is located in new industrial site of ChaShan• The total land area is over 30,000 m2

– Factory area is 21,000 m2, fully central air-conditioned– Dormitory area over 11,000 m2

• Dormitory provision for married staff• Environmental design

– Constructional area < 40%– Green and leisure area > 60%

• Dormitory designs make full use of sunlight for lighting• Full compliance to updated fire & environmental

regulations in China, energy saving, all drink water purified, buffet style for workers

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Introduction

• Headquarter in Hong Kong• Factory in DongGuan, China• Rep in USA, Canada, Europe • Fully integrated manufacturing Setup

– life safety products– power supplies– PCB assemblies– wire-wound components

• Associated companies– Sheet metals– Plastic parts

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History

Established in Hong Kong 1989

First factory set up in ShenZhen 1989

Moved to ChaShan, DongGuan 1992

JV metal shop setup in DongGuan 1995

RoHS production 2005

Moved into an integrated new factory building• Located in ChaShan with Size Doubled

• Existing factory is still maintained

Aug, 2005

In-plant plastic injection molding 2006

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Product Development

Low frequency magnetic products 1989

High frequency magnetic products 1990

Manufacturing of safety alarm products 1992

Manufacturing of PTH PCBA for Fire Alarm 1992

Manufacturing of SMT PCBA for Fire Alarm 1996

Manufacturing of Power Supplies and Box Build 1999

RoHS production 2005

Capability of handling 2 m height metal cabinet using Amada CNC Fabricator

2006

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Organization Chart

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Current products

• Transformers & inductors• Solenoids & other wire-wound components• SMT/PTH PCB assemblies• Electronic system assemblies• Power supplies & Power converters• Life & security products • Clocks (e.g. Synchronized Clocks)

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Capability

• Transformers up to 6kVA (115kVA under development)• Planar transformers up to 3kVA• Power supplies up to 4kW• Power converters up to 1000W• SMT assemblies down to 0402 chips• Life & security products per IPC 610 Class 3

requirements• High temperature burn-in• HP3065/3070 testing with in-house programming &

fixtures• Dedicated functional tester design & build• Dedicated semi-automatic production tools

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Capacity

• Currently employing over 900 employees

• Current factory space is over 30k m2

• Daily production– Over 50k units of wire-wound components– Over 1 million tacts for SMT PCBA & system

• Capacity utilization is about 60%

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Mission

To Achieve & Maintain Excellence inAll Products 100 % Customer Satisfaction

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Safety & Certification

• 1st UL recognized products approval in 1992

• UL insulation system, Class B, Class F & Class H approval since 1994

• ISO-9002 (1994 version) certification since 1997, updated to ISO-9001 (2000 version)

• TUV product and factory certification

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Quality Performance

• Quality system ISO 9001:2000 Certified

• Quality requirement is IPC 610 Class 3

• Mil-Std-2000 training programs for Engineers, Inspectors & Operators

(Standards for Soldered Electrical and Electronic Assemblies)

• Quality Mission – “Do It Right at the First Time”

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Major Equipment

• 5 Juki SMT Machines (KE750, KE2020M,KE2050M)• 2 Sony Cellular Mounters SI-EI100 • 12 HP 3065 & 2 HP 3070 test systems• Environmental chambers• Hot air reflow soldering system• Dual wave soldering system• Vacuum impregnation system• Conformal coating line • Over-spraying painting line • Benson ultrasonic welders• Burn-in rooms

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Major Customers

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Our Next Step

X-Ray Inspection System for BGA Aug-2007

BGA Rework Capability Aug-2007

JV Metal Shop : in-house powder coating Early2008

Electro-plating measurement capability July 2007

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Thank you !