Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

Cartridge Heaters

For Heating application with:• Packagingmachines• Extruders• CastingMachines• Hotglue• Cuttingknives• AnalyticalequipmentinlaboratoriesCustomization options for example:• Powerdistribution• Numerousattachmentsandprotectionsleeves• VariousmoistureprotectionoptionsSpecial Features:• Stainlesssteelwiththehighestlevelofmixedproperties• forheatconductivity,corrosionresistance,thermalexpan-

sion• StandarddiametertolerancetofitH7• Thebest diameter tolerances in the industry: up to -0.02

-0.04mmpossible• VariousVDEcertificatesavailable• ULcertified• ProtectionclassIP67possibleforanumberofdimensions

Technical Data:Sheathmaterial.......................................Stainlesssteel1.4541Heatingconductormaterial........................................NiCr8020Max.sheathtemperature................................ 750°C/1380°FMax.voltage......................................................................480VWattagetolerance*......................................................... ±10%Highvoltageresistance*1500VACat>24Voperationvoltage...............................................500Vat≤24VoperationvoltageInsulationresistance*.................................≥5MΩat500VDCLeakagecurrent*..................................... ≤0.5mAat253VACLengthtolerance........................................ ±1.5%,min±1mmStandarddiametertolerance...............metric:-0.02/-0.06mm.......................................................inch:±0.79mils[±0.02mm]*testedatenvironmentaltemperature

plasticinjectionmoldinternalheatingofnozzles

textileindustryheatingofcuttingknives

hotrunnersystemsheatingofmanifolds

paperindustryheatingofembossingrollers

packagingindustryheatingofsealingbars

laboratoriesheatingofanalyticalequipment,forexample,massspectrometer

packagingindustryheatingofhotstamps

Application Field

Application examples

• Injectionmoulding-Internalheatingofnozzles• Hotrunnersystems-Heatingofmanifolds• Packagingindustry-Heatingofweldingbars• Packagingindustry-Heatingofhotstamps• TextileIndustry-Heatingofcuttingknives• PaperIndustry-Heatingofstampingrolls• Laboratories-Heatingofanalyticalequipment

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Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

Performance Range

W/cm2= Wattagex1.1

Circumferencexheatedlength[cm]

Type

Ø tolerance

maxL[mm/inch]

maxW

/cm2

maxTemp[°C/°F]

maxU

[V]

thermocouple

attach

ments

powerdistribution

HHP

4 -0.02mm-0.06mm 350/13.8 20 275/527 250

yes

no

yes

limited

6.5

-0.02mm-0.06mm 1500/59 40*

750/1380

480

limited

IP67

±0.1mm 3000/118 10

8

-0.02mm-0.06mm 1500/59 40*

yes

±0.1mm 3000/118 10

10

-0.02mm-0.06mm 1500/59 40*

±0.1mm 3000/118 10

12.5

-0.02mm-0.06mm 1500/59 40*

±0.1mm 3000/118 10

16

-0.02mm-0.06mm 1500/59 40*

no±0.1mm 3000/118 10

20

-0.02mm-0.06mm 1500/59 40*

limited±0.1mm 3000/118 10

1/4“±0.08mils 1500/59 40*

ja

limited

IP67

±0.1mm 3000/118 10

3/8“±0.08mils 1500/59 40*

yes

±0.1mm 3000/118 10

1/2“±0.08mils 1500/59 40*

±0.1mm 3000/118 10

5/8“±0.08mils 1500/59 40*

no

±0.1mm 3000/118

10LHT

6.5 ±0.1mm 3000/118

no limited

8 ±0.1mm 3000/118

10 ±0.1mm 3000/118

12.5 ±0.1mm 3000/118

16 ±0.1mm 3000/118

20 ±0.1mm 3000/118

LHTbendable 6.5 ±0.2mm 3000/118 700/1292LHTbendable 8 ±0.2mm 3000/118

moistu

re

protection

options

*Ifthesurfaceloadexceeds20W/cm2thenaninterferencefitisrequired

Formula for calculating the surface load (W/cm2)

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Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

9

L

Z NØ

NØ=nominaldiameterL=length,Z=stud

heatingofthegooseneck

843000 10.0 80 1500 250 230 NozzleDAW5843025 12.5 60 1500 200 230 DAW5843035 12.5 90 1500 350 230 NozzleDAW20843060 16.0 80 1500 315 230 DAW10/20843065 16.0 100 1500 500 230 DAW40-125 16.0 100 1500 600 230 DAW40-125843075 16.0 180 1500 630 230 NozzleDAW40-50843100 20.0 100 1500 630 230 DAW160-200

Stock Range HHP/GConnection Voltage: 230V, Connection GLS Lead Diameter Length Connection Wattage Voltage Gooseneck/Partno. [mm] [mm] Length[mm] [W] [V] Nozzletype

Casting Cartridge HeatersType HHP/G

Optimal, regular temperature control of the material in the goose neck removal stud With angle block, tube section and metal sleeving

Technical Data:Sheathmaterial.......................................Stainlesssteel1.4541Heatingresistormaterial.............................................NiCr8020Diametermm.............................. 6.5;8.0;10.0;12.5;16.0;20.0Max.length................................................... 1500mm/59inchMax.sheathtemperature................................ 750°C/1380°FMax.voltage......................................................................480VWattagetolerance*......................................................... ±10%Highvoltageresistance*1500VACat>24Voperationvoltage...............................................500Vat≤24VoperationvoltageInsulationresistance*.................................≥5MΩat500VDCLeakagecurrent*..................................... ≤0.5mAat253VACLengthtolerance........................................ ±1.5%,min±1mmStandarddiametertolerance...............metric:-0.02/-0.06mm*testedatenvironmentaltemperature

Options:• Powerdistribution• ThermocoupletypeK• Selectableconnectionoptions

HHP

4 -0.02mm-0.06mm 350/13.8 20 275/527 250

yes

no

yes

limited

6.5

-0.02mm-0.06mm 1500/59 40*

750/1380

480

limited

IP67

±0.1mm 3000/118 10

8

-0.02mm-0.06mm 1500/59 40*

yes

±0.1mm 3000/118 10

10

-0.02mm-0.06mm 1500/59 40*

±0.1mm 3000/118 10

12.5

-0.02mm-0.06mm 1500/59 40*

±0.1mm 3000/118 10

16

-0.02mm-0.06mm 1500/59 40*

no±0.1mm 3000/118 10

20

-0.02mm-0.06mm 1500/59 40*

limited±0.1mm 3000/118 10

1/4“±0.08mils 1500/59 40*

ja

limited

IP67

±0.1mm 3000/118 10

3/8“±0.08mils 1500/59 40*

yes

±0.1mm 3000/118 10

1/2“±0.08mils 1500/59 40*

±0.1mm 3000/118 10

5/8“±0.08mils 1500/59 40*

no

±0.1mm 3000/118

10LHT

6.5 ±0.1mm 3000/118

no limited

8 ±0.1mm 3000/118

10 ±0.1mm 3000/118

12.5 ±0.1mm 3000/118

16 ±0.1mm 3000/118

20 ±0.1mm 3000/118

LHTbendable 6.5 ±0.2mm 3000/118 700/1292LHTbendable 8 ±0.2mm 3000/118

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Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

High Power Cartridge HeatersType HHP Ø 4mm

High Power Cartridge HeatersType HHP Ø 6.5 - 20mm

321

11

Ø 5

3421

11

Einbauhinweis für höhere Werkzeugtemperaturen

Anschlussstopfen außerhalb des Werkzeuges

Anschlussstopfen innerhalb des Werkzeuges mit Ringspalt

Ø

UBb UBa

SpecificationsMax.sheathtemperature 275°C/527°FMax.sheathsurfaceload 20W/cm2

Max.Length 350mm/13.8inchUBaLength 13mm/0.512inchUBbLength 6mm/0.236inchHighvoltageresistancewithnominalvoltage ≥24V:800VAC <24V:500VACMax.connectionvoltage 250VMax.current: 1.6ALengthtolerance ±2.5%,min.±1.5mm/0.059inchConnectiontype Type5a

321

11

Ø 5

3421

11

Installation instructions for higher tool temperatures

Connection disc outsideof tool

Connection disc inside toolwith ring gap

Ø

UBb UBa

UB=lengthoftheunheatedzone

Options • Powerdistribution• Thermocouple,ungrounded(TypeJorTypeK)• Measuringpointatbottom

321

11

Ø 5

3421

11

Einbauhinweis für höhere Werkzeugtemperaturen

Anschlussstopfen außerhalb des Werkzeuges

Anschlussstopfen innerhalb des Werkzeuges mit Ringspalt

Ø

UBb UBa

SpecificationsMax.sheathtemperature750°C/1380°FMax.Length1500mm/59inchØ-tolerance-0.02mm/-0.06mm 3000mm/118inchØ-tolerance±0.1mmUBaLength 4…20mm/0.157…0.787inchUBbLength 4…9mm/0.157…0.354inch

UB=LengthofunheatedZoneOptions • certifiedaccordingtoULandCSAstandards• Powerdistribution• Thermocouple,ungrounded(TypeJorTypeK)• Measuringpointatthebottomorinthemiddle• MoistureprotectionuptoIP67• Selectableconnectionoptions• Attachments

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Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

Connection Types with leads mounted externally

Connection with leads mounted internally

Connection Leads

Type4anyleads,sealedwithceramic,see"Connectionleads"

Type3aringsleeve,siliconeleads,sealedwithsilicone,moistureprotectedmax.180°C/356°FULrated:max150°C/302°F

Type3bringsleeve,PTFEleads,sealedwithepoxyresin,moistureprotectedmax.250°C/482°FULrated:max130°C/266°F

Type3cringsleeve,GLSleads,cera-micsocking,max.320°C/608°F

Type2ceramicheadanyleadssee"Connectionleads"

Type5aPTFEdisc,PTFEleads,moistureprotected,max.260°C/500°FULrated:max150°C/302°F

Type5bPTFEdisc,siliconizedinternalstructure,IP67upto40W/cm2,max.350°C/662°Fatsheath,260°C/500°Fatleads,ULrated:max180°C/355°F

Type5cSiliconedisc,siliconeleads,max.180°C/356°Fatsheath,ULrated:max150°C/355°F

Type3(forall)tubesection40mminsteadofringsleeve,e.g.withlargeleadcrosssections(25mmtubesectiononrequest)

Type6Multicoresiliconecablewithtubesection40mm,sealedwithsilicone,moistureprotected.Max.180°C/356°F,ULratedmax.150°C/302°F

GlasssilkinsulatedNi-leads max.Temp:320°C/608°FSiliconeNi-leads max.Temp:180°C/356°F ULrated:max150°C/302°FPTFEinsulatedNi-leads(multistranded) max.Temp:260°C/500°F ULrated:max180°C/356°FHightemperatureresistantglasssilkinsulatedNi-leads max.Temp:600°C/1112°FBare,beadedleads(breakagerisk) max.Temp:600°C/1112°F

Sleeves

GLSsleeving,max.320°C/608°F,ULonrequestBraidedmetalsleeving

FlexiblemetalsleevingStainlesssteelsleeving,moistureproof

Standard≥Ø8mm(Samples) (Samples)

Special≥Ø6.5mm

Option≥Ø10mm ≥3/8inch

Flexiblemetal:Standard≥Ø6.5mmStainlesssteel:Option≥Ø10mm,3/8inch

Flexiblemetal:Standard≥Ø6.5mmStainlesssteel:Option≥Ø10mm,3/8inch

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Member of the NIBE Group

Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - san@san-as.com - www.san-as.com

CVR No.: 42 16 59 13 - A/S reg. No.: 53 053

*RemarksAllattachmentsaremountedattheunheatedzoneoftheheaterNoimmersionofanyattachementsPleasestateimmersiondepthwithorder

RightangleexitØhotrod A B C8.0 12.0 7.5 7.510.0 12.0 9.0 9.012.5 13.0 12.0 11.016.0 16.0 15.0 14.020.0 18.0 19.5 16.03/8“ 12.0 9.0 9.01/2“ 13.0 12.0 11.05/8“ 16.0 15.0 14.03/4“ 18.0 18.5 16.0

Flange and Threaded Nipple Attachments*

C

A

ØB

B

A

ØC

ØB

A

AngularblockØhotrod ØB A/C6.5 7.5 10.08.0 9.0 10.010.0 11.0 14.012.5 11.0 14.016.0 14.0 18.020.0 18.0 25.01/4“ 7.5 10.03/8“ 11.0 14.01/2“ 11.0 14.05/8“ 14.0 18.03/4“ 18.0 25.0

B

A

C

CD

AB

BA

DC

B

A

C

CD

AB

BA

DC

B

A

C

CD

AB

BA

DC

ThreadednippleØhotrod A B C Gew.6.5 10.0 4.0 12 M10x1.08.0 10.0 4.0 14 M12x1.010.0 12.0 4.0 17 M14x1.512.5 12.0 4.0 19 M16x1.516.0 12.0 4.0 24 M20x1.520.0 14.0 4.0 27 M26x1.51/4“ 10.0 4.0 12 G1/8“3/8“ 12.0 4.0 17 G1/4“1/2“ 12.0 4.0 19 G3/8“5/8“ 12.0 4.0 24 G1/2“

ThreadednipplewithremovalaidØhotrod A B C D Gew.6.5 10.0 4.0 2.5 12M10x1.08.0 10.0 4.0 2.5 14 M12x1.010.0 12.0 4.0 2.5 17M14x1.512.5 12.0 4.0 2.5 19 M16x1.516.0 12.0 4.0 2.5 24M20x1.520.0 14.0 4.0 2.5 27M26x1.51/4“ 10.0 4.0 2.5 12 G1/8“3/8“ 12.0 4.0 2.5 17 G1/4“1/2“ 12.0 4.0 2.5 19 G3/8“5/8“ 12.0 4.0 2.5 24 G1/2“

FlangeØhotrod A B C D6.5 18.0 13.0 2.2 1.08.0 18.0 13.0 2.2 1.010.0 27.0 20.0 3.2 1.512.5 27.0 20.0 3.2 1.516.0 33.0 25.6 3.2 1.520.0 33.0 25.6 3.2 1.51/4“ 18.0 13.0 2.2 1.03/8“ 27.0 20.0 2.2 1.51/2“ 27.0 20.0 3.2 1.55/8“ 33.0 25.6 3.2 1.5

MountingClampØhotrod A B C D10 10.0 5.0 10.0 14.012.5 12.2 5.5 4.95 11.712.5 12.2 5.5 7.95 14.716.0 12.2 6.9 10.9 17.720.0 12.2 5.5 12.5 20.0

C

A

ØB

B

A

ØC

ØB

A

BentpipeØhotrod A B6.5 17.3 14.38.0 18.0 15.010.0 22.0 19.012.5 25.0 22.316.0 33.0 29.020.0 39.0 35.01/4“ 18.0 14.53/8“ 22.0 18.81/2“ 25.0 22.45/8“ 33.0 29.03/4“ 39.0 35.0

C

A

ØB

B

A

ØC

ØB

A

C

Ø B

Materialstärke: 1.5 mm

A

D

Attachment Parts

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