BODY

TRIUMPH

2000

SERVICE TRAI INC

NOTES

\iU' 1M 'l!'O!iI\lQ!W

TO BE USEO WITH FILMSTRIP

No. '216

INTROOUCTIOH

Thll bO<M<le, end 1," accomp...ylnc fllmlvlp Ihowlthe main fu,u,el of the Triumpll2000 8ody,

Th..e ara 1/Ir.. main actlonl :

P." 1. lianclncdOOfI and an_blin,door finln,l.

P." 1. Roof linin, and fiuln, windoWI.

P." 3 Flnlnc and Adlul,meml.

ao s..a,".c. 800t lid.

e. Win, Mirro, and Ae'ial.

I. Paint and Trim Codin,.

I, i, intend.....hI, tha filmltrip 1II0uid form mebackbone of a lactura. Tho 'ubiec' ma<tv can be ala·boratad or abb...ia..d '0 lui' tt10 standa'd of .udiene...

The beo.lo, by luelf p,ovidel a handy poe'.tmatlual ror rudy rafo'enca.

fUME 140. I.

Tho T".....h 100Il bocIr I•• _......, ...c<l..1)'" .. I'" .11 "'. ""'",.......1. ,ftclud,ftl t , iftl'.h..dl J """""""'. """ 1""' ..._bly _ted.. "". -,. "'_.

n.o .HI "''''''1 """"'... 01 • OIftll••0Cb..'__."'1 tho " ....."'__0.

,

no Oonno, end boo' lid .... hint.d '0 the body.Elch consists of:·

I. An oul., pln.1.

b. A S""'"ffom•.

In ..ch cos. 'h ou,", penll Is s~o' ... Id.d Ilonlthl outside Idtes of ml s""'"lfom. Ind the centre sec,lonli~.d by m.....s of I mo..1 to m.,"1 Idh.sl ••.

This m.thod enSur.. thl' m....embll.. or.UrOftt Ind .Itid.

,

fR,UlE No.2.

PAFlT I

~!! '"- ~..~.!'"~::z:

HANGING

".,A..ombli", d"", finl",s

FRAME Ho. 3

The F,,,..,, and Roo, (X,or Hinl" w.lded In aP"·Set po.i'ion <0 Ill. A .nd Be po ,npoc,I,.ly.

n. h.nlinl of the do",. to tho Body i•••IMpl •• nd 'u.l&htl.......,d p,ocoodu,•. Ther. I. oil 'o""d od.J"'''''om .. 1I1e 1I,lna bolu .crew In,o 0 topped pl.t.hold In a cOle In 1110 door f,o"'•.

,

ASSEMBLY SEQUENCEOF DOOR FITIINGS

It II .~.Iubl. who" ....mblinl Ill. loc~1 ondwindow wind,nl moch..ilm. to k••p to Ill. I.q~.nc.

upl.I"". in ttl. no><,]O ,,"mol.

•

FRAME Ho. S. ,

This f,.m~ sh ....s froM and ,ea, do01" locks includ­Int ,~",,>t~control ..s~m~11. In,e,I01" and e",",I01" handles.s"ika, pl.,...nd an,l-bu,.. device.

H••• : The locks .'. no' in ••,chant••bl •.

,

FRAME tole. 6

Tnl. hemo "0"" the doo, lock o.ln, In •• ''••"i. the lar,. <:Il' "". ot til••Ottom of the do"'.

•

FRAMENe.7

DOOR LOCK

\\tI... the lock hal bun loco,ed into tho corroc'po.iti"" it i. o",,<he<! with one .crow .. tho top complotowith .n.k•••oof ond flot wun." . .'It the bottom withf .... b.lts whi'" 01•• "old tho on.i_b~". unit onddov."il plo.. ,

,

~R...ld .... I

•• •

'.REMOTE CONTROL ASSEMaLY

~ .. -Th. '",".," unll.1 I••,,~O<I 10 4_ p 1

..n" U, .a "'''''''''''001 n., .

"

FRAME II •. 9

flTnNG REMOTE CONTROLSTO DOOR LOCK

>"0 • La,"f':?~ iO~~~'ll

,~.

um,,:" l~

B.I",. I,xinl the '""'0'" <on".1 " .. ,..« ...., ".olac. ,n po",,,.n "" III. lock III. on,i _ nl. "0"" ""~'f,

Th. ""'0" <.n"olli."" <on <h.n b <u'ed ,n PO''''''''~"" III. >Ofinl <Iio. n. fix,nl .f III. intorior 10o~lnl

IinkalO I, by",",., .111I. ,poe,ol '0".' <Iio .. ,"own

'. '"0 0;<'"'0.

II..., Th. I.<~ In<lud... chHd,.n,· uf." doy,ce.T. ou, III.. in'o .p.,."•• ,oi,. III. I.y.r b.I••o<I.,i., ,h. d.... Tllil w;11 dilOn,ol' 111. in,.,i.,r.",o,. no,dl. ",o~,., I, I"'oo,,,blo '0 000n 1110doo, from inoid•.

"

FR,l.ME l'lo. 10

:tt\

INSERTING WINDOWREGULATOR INTO DOOR

.~ ~

•

Tile ..indo.. '<1"la'o' i. in ••"ed ,luOIJZh til" lOll"ao~,",. of til. do""

FUME Ho. 11.

, flmNG WINDOW

R.EGULATOR TO DOOR

FI< IIlo "i"''''''' 'el"I.,"," Into I" «"'oe< po.I,lonond ..c"'o wllll I""" .. , ."'.......".k.~",.1 ond fl.,w.II1.".

"', "'10 ''''1' I.... \h. '"luIOIO' Otm i" "'e I"II~

do",""' ... po.i'I ....

Th I.., "'. "'_ _1 Is "'....d I...:>os',, ohowo. Cer ~.. Ie .no.'" tn",

I, '•••, 1_ ""' '. 1.« of "'"l'." dMl""••."..,.. .. 'en"' ,II _ .•~ .... 'ft.C

to "" I." 1..1i.1 tn.....1 It .

..

fRAME He. 13.

v' rIFITTING DOOR VENTILATOR CORNER

FILLER AND DOOR GLASS

The ~o< v.nUI.,o< com.' fillet II. ~.h fl' IntoI.. 10c.,I.". Befo.e flttlnl ""p11 ...llnl compo~'" topr.ven' ...... r I"ole I"to doo<.

Th.door II comple'....1<11 "'e dlon".1 ......blyI. "'en placed Into doot.

"

TIlII It OWl "'" .... II.... Mini luldood Into<11111111 d'I b1,.

Mo.. I nl __"I "' .... d- .......... ,_ fO<In._..... _ ..

•

fRAIolE Ho. 15.

J,I,

~'~~~lFI~NO DRAUGHTVENTILATOR ASSEMBLY, \

Th mbly i. low.,.d i"," "'. wind.", '~."U"•• t th. so 'Imot ttl. ft.n, ""mlf I. loldod In'...."1,.;0,,, fr• ..,. wi..... I"", ... ""0"",,1 ~11,I ...od oVo'....d~. of t~. do .. II..,.

Tho wholo ....mb!) II ..on 0.1. '0 .. mov.dI...... d t. I.. <..r.<t locati.".

It II "'on 'e<:o,od ., Ill. bottom wi'" ..., .cr.wwith I"~'.'oot ood fl .. "'.Ih....

Fo' '00 flolnl ... ".,,, fr.....

"

fll: ...ME No. 16

RIVETING NODRAUGHT "t;'

VENTILATOR ~ASSEMBLY TODOOR FRAME

1.Th. tOl' of tho In_ I. hold In 1>001,10<> ",Ith t"'O

~o. 'I .....

UO,"& lh. ,w' ~.I.o .. 1"ld.....111 with 0 ',' d,o.d,llI (l.l '"'").

"

FhME 101., 11

H..lnl cornpl"ed <!Ie ....m.ly of <!I. no d'outh'vontil.,.. fro"", I.. up <!I. door II... I. o.,io, Inntllnl <!I••kor' .1 .., ""oMol.

NEXT ,_

1. Wrop. pl..,le .hT.ld 'ound tho dlonn.1.

2. p".~ ""om.' ....,.011 In,. po,I,lon.

3. 1.-0<". '0 ttl. lixod <:~"'n.1 ., th<t 'op.

4. A""dI bo''''''' or d'Ionn.1 ro do .. "it/! 0 ,., se,ewI,om th<t o.tsld. 01 <!I. door Ir....,. " ,~o ..n In thoIn .....

"

FR.....I t40. 18

Th• ., .... 0<1 01 11"lnl .....",..1......ttl., 1t,1~

1... 10110... :_

1. "'Ind down .... door .1....

2. Fltlo., clip••venly <••c.d .1001 .,. .trlp.

3. L........... clip• ..,d .<tlp In,o do.. II...••<nur•.

d. Wittl .... 'FIO<lol 11>01 os "'0..., In ttl. In,.,., ..,11 ....clip, 11,,,,ly on'o ttl. 'op flon•• of .... d....

FRI./olE No. 19.

Th. m."'aod 01 Ilttlnl "'. In,.,lo, ....."' .. ",IpII.s loilowl :-

1. A"ach lour cilpi ...nly .I""l "'. Itrlp 1o, "'.""'" doorl. Ind II.. cllol 10' "'. ,u' d.o,..

2. L....., ,h. clip••nd Itrlp Into "'. doo, II ...• 0"''''' IUlo.ndod .t .....n<! on "'••p.dal'001 .ho n In In ••,, at><I II "'. Oml' In<! by •oi.c. 01 inl.

J. Pull till ..,Ip and dl o' u.....'d. '0 "'. lI.nl' of",.door.

"

FIniNG DOOR'"GLASS STOP

BRACKET

H..in& 'itt~. "'e lIIe",,' ....Ino ". <he d...II... '0 m" me doo, II ",00 b<"'e' coo bo !ltted.

The ._ II... ""I' I. hold In .011,,"" 'y m,u.et so,ow. wi'" .n.~o..oof ... 11>1 W"'Ofl.

Tho ",I...aew I. Hon ..'n& 11<"'0 on "'0und,,,io, 0' "'0 0_.

fRAME~. 21.

COMPLETEO fRONT ODOR~WINDOW ASSEMBLY

Tltl. It.... 111010' th. doot ......~Iy vl ....d 1'001th. "",,Id•.

ND'. 'h 100'.' <u,toln<. lion ..op ond 1o""11.1nl 01 th. no d'...l!>' ventiloto, fr.....

FIf#oME 101•• 22

1. L.ubrlc.,. lII. 'u_ .. Ittl ...lu,l.,." cl.c.1'>' ...,."

2. P,... ttl. '.!>b...eol Into ttl. dI.nn.1 ,""ou.,lIn,ttl. ~.Of ..Ittl ttl••Id cl • pl.c. cl ",...0<1 w_.

1oI0TE Th id.,." <>I ttl cu....ln ,. d••,lock ,. !II. ~0<If 1. Th. Icwe, .....'1.,.".f 111. cu,,,,ln I••I.cod Into !II. ,,,,••p."",•• , ttl. bo'tom.I!II. door.

"

noWolE Moo. 2]

FITTING HANDLE RETAINING PIN

FITTIHG Dool1 TRill AHD HAHDLES

I. f1al<...... ,II d,p. or. "'~, in .......'on ondoll,nor! to _ ~olu.

2. Pt... l!I. 1_ chp. IAto 1...1, .-*...

3. Po.I,lon • c..,lc.1 "'..,.., coli ...In, on "ind"",,.,uluo, OJ'lndl. OIId d"", lock .pln,H...1'" "'.I.". dlo'""t«.1Id tow_d, "'" trl ...

~. Continu. o.... ln' "'. "I .. p&l\.1 cliO' Into <h.1>01.. ,,"'kin, U9 .,"'....Id. 0' "'. doo' .odliooll, .1...., tho top.

T"""''''.o'''.'.,II''ln' .... II..,dl.. 1... I.llow.:.

1. oloco '0 ,00u,<II""", ., ad. 'olndj •.

2. Ploc. "'. h,ndl .. onto ,plndl.....kln, ,"'.

"'''' .'...,1<10004 c.,,""~,.

lion n. window ,",ul..., ""odl. ,hould 1>.

po,itiono4 wi'" "'. "i"do" 'ull, dos.d.

J. Fi' ",,'nin, pio' into hon<ll ...

,. Pro" ~'n<ll••n. ucu,,;h.on '1.ln.. 'o,lnl P''''.''until .. tainl"1 oln p..... In'o 1101. In .plndl.

5. R.I.... ",."u,. on ..cutch.on will"" CO""'.'olnlnl p;n .od ",.von" It I.llinl ou' 01 po'ition.

- REMOVING HANDLE RETAININGPIN WITH SPECIAL TOOL

fo, ••"Ieinl "'0 locks "nd ,olulo"', 01.""""01i, Is "oe......., ,. ".'..... <110 ~.nol ....d "r,. 00"01 Otc.

5hown In "'I. In..o 10 • Qulc~ ",o"'od of '0010,,1"1<110 ,o[.lnlnl ~I •• by .,o..inl "'0 fo,' on" I>e'woon~.ndl • ."...cu,en""" tho ,.tolnlnl pl. Is "~OSo" oM111. conus I>f""~ Is obr. t<> !"J.n <11...tal.;nl ~[" ""t.

fRAME tie. 2S

Th ""." i cu,.d '0 Ill. ooor by''''. , • ..cI.1~h ,Ill II " ."d loeklnl h .

ne ""I" h••• • lroovo .r""nd m. h••d for t/'I.Ilni.hOl" '0 ell, In,o.

n. m.mO<! 01 flnlnl i••, 10110"" :.

,.tlOTE

Fi. ~I.. ..,d "'• ."... to t/'I. or....... , .nd .<1."....mbly '" do.. ponol.

SI,d. fini elr •• in'o ""I, 1'00"".

II 001" '0<1 d••o In """,..t 0' ".nd out'00 f., '0 .11 ... Ilnl ••", '0 po.itoon O'o, .. ly,ad,"" lH>1l "'''io" by add'"1 or ,"bIUe,I"1fl., ....n....

FRAME 101•. 26

Thl, I,.", comol.t.o 00'" ..1111 til. trim.rod ,II fl"lnl' In oo.ltlon.

toI0TE , n. oo,ltlon 01111. 0_ h...ol. OIId th Inoo.... lndi"1 '.Iul.,,,, hOlldl. ""'.n lit 1"00.. I.lully clos"'.

HIE f'OLYTHEtoIE TRiM COVER ~OWtoI

IS PURELY PROTECTIOtoI TO A NEW CAR.

FR.U'[ II•. 21

!o~ "O"ld,~&. to <II. Do.........i1I. or. f ...dty P,... ,ft.... to ....e'.1 clIO' .,tad>0<l to <II. 1><><11 by

-,'..,.n,. IT.... ."".... "'. _d'"1 .... fnod til"'....... _.

FR....ME 101•• 11

FinING MOUL01N,G.'.T,.O...:.o...'.".'.l",l. --Tlli • • ho th. ",,"1 dine "in~ ji".d '0 ,h. Be

pM' .. ,th pop " .

Th. ",,,,,Id•• fini,her alone ,h....... ehannol I,o,....d into oo.i,ion.

Th. ,.....Inlnc ,"o"ldlnl' '"<h .. I'"nk II.... III.",. ","'''''nd .tc. Of. ,.,aln" Tn 1>00;,1", b, ello,.. hid> are o,.n'" onlo 111....1"", flue",

"

Tko Nil' up 01 the '00' ._. I. 01",11. to tho'fo' tho 1,,,,,\ ,_.

TIIo follow!ft. f,-" ...1 ...1, ,.;'" "'" ... Ift'Iff...""..·

TIl .. It__ ollo.... """ IowOtItl••f """ ,10" "".......""'.--..-..... Ttoo Iotoori__ ~Ior _._ .Iri" ..... _,.-_. Ttoo ..,I. o' .... lcII "'••_ tI••o I. MJO' 1_.

"

FRJoME H•• 30

fiTTING REGULATOR TOGLASS CHANNEL ASSEM6LY

Thi. fr"". "".W. lI>. loe..I." 01 111. "lul.tor.""sln'.l!>sl"..psctl"och..,nol. on 111. II... ....", .. y.

It I. important t. hove til. Cl... "' 111. onCI.sh.wn •• Il .l",p!lfl.. 1110 'pSlo,lon.1 flnl"l_

FRAME 110. 31

11"''''1 eo,"o'eled ,he t>l"evi",,' 00...,1"" then fl',h. 0'" en.nn,.1 ."""'blr. n ...1,•• , ""'0 til. '.I~I.,.,

0'" ".... the ,..... Io ..nl ,,"do I.co.. 'h'''''I" 'h. ,Iott.dh.l.. ,n the Go.' 0..,.1 .. ,h ....n,

I< II h.hl ,n POlldon ...1", n110e n"," ..,d ol.'n

.....h.'".

fRAME 1'1 •• 32

Thi. h."", ""0.... oil <he bh.. ,n ~tillon,

Th. th<>t' .1... ,un channel .nd .1 stop .,. Ii"od.. lor <he h..n, doo'.

Notl the oo.i';o";"1 01 <h. loc~;n. Unkale and.upport dip.

TlIII fr_ ",,_I m ,I.llk ....1h.. Ihi.Jdl 1ft_ldOIl ...,... flaift& lft_iot 1ft. _ b_f•• ~ •.. d'IKI'IMoilft F,_ No. n.

VIEW THROUGH EXTERIOR

DOOR PANEL OF WINDOW­

-=---REGULATOR ASSEMBLY

..." a.wl", vlaw of ~omplcted fOot do.. II"OUIIIcu. aw.y p....l.

"

FIl ....... E .... lS.

•

111,-.

"

fR.t.ME No. :l6

ROOf SOUND,

Thl, I'a"'c ,~_. til. In.ula,ion Po., lillcd '0 "'efool. Thef..... ""oe ..pa'a'. 'ce,ion' OI1d <II.y Of' 0014'" <II. '001 oan.1 I,,., or u.inl 0 ,ultabl. a.o..iv•.(Dunlo. Unl .....1 $.758) 01,. I>y "'c 11."nl ,0,1. o! th.,oof Iln,nl wo,d. 1.,low af'e .... a,d •.

FRAME Ho. J7

Loy 'h linin. I.<e down on • lulubl. ubi.....d,pr.ad .. odh•• I...ppro.im..e1y 2" wid. ",ound m.ed••.

Tho IISlln. t.i1, .r••1tW..d to Ih linin. Inloop, ot ""ITln, Int!fV.ls.

"

AI ucl'l IIltllll ,oil hal • d,ff__ 1_..eIl flU

II J>al_ .. I.... 1<I_lpiq col_.

SUnlnl fro. tM fro..... c.._ cOld. II "'fol'-... :.

,.~-, ..,i..

,. ..-.. ~~~,. Blu.

TIll. I,....h.... tIl. 11010' ..I", Ullin, ,.11. In

o..ldon rudy for li.ln, '" 1II1 '001.

..

FRAME No. 38.

n,., p'o<o.dure I, IS tollo"',:_

1. B,u,~ on adhesl,••Ionl .11 ou,..d. f1.n,., 01 "',,oor, bf~kll,hlll1d ......oM UtfIU'.'.

2. Loo", "', lI.tinl ,oil, In'o ",.1, ,...«'i,. buck,..on ttl, 'oof Com_nC'"1 0' til. f,,,,,,.(No. I roll (Gr,"") I, .nello,.d I"," til. ,wO fl., .....1hook, .t "'. f,on,).

3, Hoylnl '" "'. 'Ut 01 "', ,ool1l,h<l1 pull "', Ilnlnl0,"' ,h. bockl'I"' 11001' ond p..... In,o .0,ltion.

4. R...., "'I, o~...tl"" ., til, sid., "nd lront bn<,~lnl

'u, C,"as.... th.y IKCUf.

5. Tti .. 011 'Ufolu, "",t.rI.1.

"

FRAME N~. 19

COMPLETED ROOF LINING

T"i< Ira"", >how. 11>. ,o01 Iinini Ilnl.h.d ond,udy Ie< 11>. linin, .1 In,",o.1 Vlnunln,<.

FITTING WEATHER STRIPTO WINDSCREEN

•

1. \Ill"" fI";"~ til. IC'''" a'. MU", .,. ",k.n to ••oidd.",olo by 1C.. 'd'tln~ ."'.n.. 10'0"" II....f ,h. Triu,"~h 2000 II Z.n"'.ulhon.d ..til., R.iol ••, l.iol.T. di IlinlU"h ."" ft.... the .tII. I'.',nl I,,,,,, ,h.I,.", ., tho boll... O"n,," tho .o.'"to< will so. thowo,d. ZONED TOUGHENED IIId I smlll "',.w~intinl.;th... ,. ttl. 1.1, 0' fil"'.

C."'inu••

..

Mok. ~Itoln tho <:orr.U Ilu' I, u,.,j,

2. PI.e. "'. 'ubl>e, w ..",.tsltlp .'O"rId ,•••dzo 01 theZl ....

3. Th.ud. cord &fund th. 11a'l1' 01 th••ubbe. w.."'.r_sltlp wlt/\ tho 100.. onds 01 the eo.dero...d 0••,",tho too e.nlt•.

Th. ,c•••n i. now ,..dr 101 Iittini In'" til. co•.

"

FlioWE Ma. ~1

f'la~o tho .~roon Into po.llion on the eat .... Inlsure th .. 1111.. COlIually In the apet""o.

Uolnl on ...I...n, '0 p..... tho II... lnw...d••the opo,o,., 1>'111. ,h. coni from In.lde drawlnl tho

rubber llonlo 0"'" tho lip .f tho franHI 'UfTound ••0/10,..".

FRAME /lo. 42

"."'"1 J;".4 tho ,cr••n It I. IOJ"",",""' '0 p'ev."'''',or '''o,nl in 0I0I0n4 III. ,"~be< .....th.,,,.l o_

n. '00 ,",. ,h."s the ...linl .olu,ion ..inllo.oed in b.." ,". " ••thot ,,"p .nd m.....dl. ofse,•." .......... _

n. ""tom plew.. ,how, til olinl s.luu....t>elnl 10tcod In b.,"'•• n " •• tIl "Ip .nd se'Hn.

/l.,. ,. 5o'Oh'" ...Ilnl .olutlon ."",,14 .. "Ip" dunn 'Go" .. po..ibl. ""';1. I' is .uy '" ,""' ....

"

FR~E Ho. d.

FiniNG WINDSCREEN

FINISHING STRIP

To fl. ltl••".en mouldl,•• "II.d.1 '001 I.no<'''ary.

T'" In."uetlons fo, ...~inl thi. tool.,. 1i• .., Infrom. Ho.••.

USi,•••o""y .0IUII .... or ,ub~ r .....m.ar ltl.,ubbo, ono off.. tho mo"IOln. In'o po.l~on. Hoo~ ltl.,o~ •••~own in til. ~I<'u,. ono .lId. I••Ionl whlthwill lift tho 'UbDo< to ,n"l' in ltl. """,Idi nl. ....".nfini.~" ploc. 0'" tho loin.. of ...... mouldinl .. ltl.'o~ .nd bottom con".. tho OW<> .p.e1.1 pl.",. whlthp....... ily into poshion •..

fUltE 1'10.«

Th. "Inillcr." fl"I ...ln, .trlp ...,1 ....... I" u..In .... I... It.... can be ..06<1 of ',{," (5.0-.) .. lid....I tod.

no. ...1... "ry. I. to fU<tu<o "'. pan••

1. OtI..loo. fli. haolllllO.

2. Mel•• -. ..rl01 ,orll...l ... 0"__ ... !he tI,

d_al....

3. -.11I.........._

.. fll _ 1_ "'" ~I.__••• tIY......

fRNIlE M•. U.

QU.... RTER lIGHTS ....ND

BACK LIGHT ASSEMBUES

Th bly IOQO'.noo I••• f.II..... ;_

1. FI' "' ltI.'..'lp 'ub"', b.del"1 "ht, ulllni"","POU"d ,.""d "'. II ....

2. "'.. I d n,obbo< ,..,1IJ.. In'" w1nd_ Ir .>01'" lInl ~pound n Ir.... ..-.I ,obbo<.

1. Fh 1__Idin,••nd "'" capP"'1 100$017

_pol'......

... ...... ..Iotl n _.ldillil .. flm... ,"",,"ocdy...._.11 ..,._ 17.

FlTTlMli IACl LlGtIT

Tho .._ !oI' finial ..... _ nlhl II ..... .­

.1 lot .... """, oaeo<l.... F,_• .o.•• _.2-"

FUME tolo. 46.

PART 3... .>..1

fITTING ~1? !-DJUSTMENTS. ~ _,...

~.-,--,..""""SEATS. BONNET•..!.OOT LID. BUMPERS,

PART 3

Flninl and Adjustments

a. Sea,s b. 8<lnu,c. Boot Lid d. Bumperso. Wlnl Mirror ond A",lol.f. Poln' ond T,lm Codlnl.

fRAME No. ~7.

Th. a<lu"men' of ,h. I'on' .... ,",ellnlnl mech·.nlsm Is Or. loc~ n", ond odj""dnl .e'ew 0' elcho' .Idoof ''le .oa,.

To adlu" ltIo ''''. ltIe only ",01 reQuired Is a2 BA s~.nne,.

Con'i"ued

"

n../IfOUd... Is •• folio.... :·l. TI.. "" "'jut,ft. ocr 1fI •• I••• 1'050;"" __

I...cl,.. on4 did 10_ ........... I.. con••",.01_ of_ uch of "'. ocr_.

2. tll.v.. _. _ ,............ _I POslth...I.d<_"'J~sll... OCJWW bod ..,tli 1_ ...' ....1 CONKll,-"11 ...... I""k1.........

1. O'''''k ....''' sl""of ,,"t -" ..ok "' 00••PPIIdon "" Iq~.b Is In do 10 Ov"",.""

.. WIl.n ..dlnlnl do. Iq~.b 10" ..... "'....r. ""1'"1"& ""lUI, To 0....""'....., ",,10" <urn bo<tl,dlu"lnl Icr.WI back "nil I <tI. nOl" c..... otIdtlel""""p loc~ nulS.

NOTE , A. f,om ec....... 19(,~ • n froM ...t fr,,,,...... I" <>d~c.d YOidl llned redlnlnl..chonl Ich do.1 not _I...., _cI>-

..IUoI adj "'". Tk. onl, pan of "'._chanl.. ,,;.lbl. 10 <til _ ..I... 1...1t.

FRNolEH•. d

BONNET CATCH ASSEMBLY

Th. sprlnalo..t.d Donnel Clltch ..sembly I. secufed'0 111. Do by twO S.'_S"''''', fI ."d loddnC

..e'~.f'.

Allannl....' 01 !II. bonn., Clllch 10 111. lockina pl.l.I. by .Ionod ~.I.. On 111. bo..... ' cotch locellna "eck.l.

"

n. l.cI';~& pi ... is ••cut.d to m. "'Il<h... byf.... s.. o<,"w,. fiOt ".sh... aM l.ellIn& "ashs".

The m.mod .f adJUSMI m. bonn.. cateh ,. til.I.c~'n~ .1... is •• follow. :.

1. Sl.<~ ... bonntt Uteh ....moly.

2. se'ow p,n .tri~., ,n .' .", "n,1I bor.n.. " ".I~

.«",.Iy ,n th cl.sed pos"i.n.

t. O1eek .~.in .<Uon of bonne, cloSln~ ond if nee...."!8d1U" sui •• , .In.

FRAME No. sa.

•••T"" ""nnot ,uppon stay i, ncu,.d to lIIo tKI""o,

by • cl.vr. IOf', , ... ,.Inl 01. In" ,pli. pin. n.. 011..,end .lld.. In a dl.nnol .

.....,•• '",,"ovlnl lIIo bonn.t '''y ..~. o'o<fU,;on, ,.'UOpOft tho bonn.t bolOfO ' ..... inl cl.vlo oln,

fR~"'E !l•. 51.

Wh.. f,,"n, 0' ''''0''0' 'h.........,y " " n.~•..,." 10 .do" m. follo,",n, "o".n«

1. Romo« "'. R." "at '0"'0R.., ,h. 1 'I'm .'0.S••" "h"Fu,l .."~ '''m

D"'."«1 .aot lid "'0'" 1'0'" hinl' ....."oly .nd.....,"••00< I,d.

1. R,mov< '0'''.' 'ad <I,~.,

" R.-o"•••co 'Of<,on 0.. h'"lO .... .".Iy ""'leo I,".Id ,n ''''''an by f.", nut>. '0'1> .... " ..h.".

Tn•••ot I.d ..«h .......Iy "" .n ";u"'''',,, ••• , 0.. ""';oh " 'O<uroO " two '""0'""', ,I.in".",." ,nd lac',nl "''''.'' 51

.... '0. too' '•••<1< i .....<c••• ,.,"'," "' •••"b'. SO'" .f !!I' ...., 11 ., •••.., d,ff«"', to>

t" 0' '. ... I••• ,..m ."" " ....1 '001 ••

1". _ ..._ _ .,.."" do_-.'.... "'".."•• ,. II "' , ' -. "".lr_ "y '''''''' OlM .' _ - , '. t<-..."

"

FUME 518

A. " I. '''l>O..I~I. '0 ... ""hind th. d.,..bl••"inof the 'u, boo' ponol thl••".nto",on, h....en ,., ~p ' •• IlO"" tho ......,bly and u'. of 'ho '0.1 ""Ich h..b... 'hO"", In tho p,."lo frO.,o.

To III 'he 10& the proc.du", I... '0110'" ,.

1. Smo" ,1>0 'ub'" '1"& thOfOu&hly "'1m ,ool...lc ondploc. In "".llIon on tho loc".

2. In,." ,1>0 I.c< ..I'" 10d<ln& ,inl I~I' a' pO'lllon AA,h",,,&h 'ho pon.1 'roo"u" ,1'10"" In ,tie I....' In.Ot'.

3. Fi' "'. 'roodal 'pann., In l>O.i"Ofl" .1'10..., .n'o m.Io<:<lni 'Inl end 'Ilfn 90° '0 ,h., ..... Io<:<lnt 'Inllut..... ot po.i,'on 88.

FR.u.lE Ho. 52.

F,o.' B"",p., ....."'~I, con.i ... of bo",oe,. ,,"0 over_,Ide... ond f .... m«>n'inl """,~e".

Th. ,..lItod of fltdnl I, o' folio....

1. Fi' tho fou, "K~." ond o.""idor. "Ith ",,,,,Idin&•..e.... I, to lit. boMo.'.

..

2. Off., up tho ....mbl, .0 III. f,on, wlnll 'I&h,,,,,inlup ,~ Iou, ..<la.wl of lh.....0 c""". Drlck...finl.' 'ilh'.

3. C.",,..lis "'.1, Ind ,il",on """'01, the ,~

ond Dr.ckl" ' n 'ilh,on 'hio fou' con"o b,"cko,bolls.

I.." '.,"po, A.._~I, consis.. of conlf. ond ""0 sldob.mpo, blr. willi o"Ufldo.. Ind ""0 brlcko'".

nl ",.mod of fininc should" """ied ou' In thl lomOWI' IS fOf lho f,on'l>umpo' 1...m.I,.

tolOTE : Th. sp... wllo,,1 .nd qUI".' .. i", plnols ••"0 to

... '"",,ov.d.

"

FRAME No. 53

TIl. Trl..,,~ 2000 ""nc ",uctu,. II "Iff.n.d "'i'"fill .... c......qu""'ly I' II ",i.. '0 k• .., to tile fello"'inldl",,",IOI11 :-

Wlnl MlffOn. I~.S" • 4.15" (161 "'In. x 107 Inln.)

1I0dio A.,I.1. 1l.6" • 2.4" (346...... 62 ,",".)

TIl. dl..,,,,., of III. nol. b.lOl d,illod Ihould !HIk.p, .. cl ••• '0 III. dl.mot", of III••"iel. beinllitted.

Con'lnuod

"

flnl., WI., .. I... " ••~ 00,1.1 ••

Mo...... Ih. di.,...I.n. II... ... ...~ "'.,ui<lOft Oft • ,iee••1 ."'••1 "'.n ••1............"'1....UI ..... '-i.1 cu _ko !he ~""••

T. fit "'" "In.l: "ff'" ,_•• ",. t..odl_ tD

_tie t!Io ""'" ... IIlbtRn trIO ..... _ ..nlMfl.

T. fit "'. Mri_. ",. lI....i_... '. AW.'IOI6G I.'0<;_ as I'IC ..... I.- tI&I't..'nl I.......... -' ........ in••

~

PAINT AND TRIM CODE NUMBERS

IEiIBi. .

~~tolT ArlD TRIM CODIWG

This cocI••f COIOlJfO ...d ""od.. II ..... I••d to

...1,. "'...<I.,ft! of pain.. .M "I... from 51>....Dlv;.I ....

F,. tile Introcluc:,_ <II .... T'h...", lOOO inOcto ,,) • ~.. '" Ir.. nd. I• ....,..." Oft "'•.-..,_.1 ....

TIl" Iyo_ .... 11 .............,.- Ie< 0.11 .....11 In

"'."'.....

• 1.... '.,. ,_..YoIlo.. ~•

~ ..8h.. ,.

P_I.7.

Goo.,. I.

ft... ,.

n.. pt.fi. _lIooo t. "'" b••ie col__*'"'P'...." lil. I~....

Th. col.U< ""d I~.d...nl. I••• f.II ....

"'.Ie ,,, W •• ~

~,- ~ ~.. _. _.,,~

"~ ,,- n..,.., J~-$i",al o ..""'~,-- "hll.... I.. j ...... l

~- IS-Coctu. ls-c.. if.. )~II..81•• 1~ld"I"t 16-W.d...<><HI H.O..~ 81u. 46-~~~:1

Pu,.I. "~., 1~_1 16-0"r\~.

~,. "

"

0.".1 "..in' eol ..... will l>t .h."", ....... cod.. dividedbv • ",.ke.

Eo",pl. l5/15 Oli.. Gr_ .nd CoaU" Green. wi'"Oll •• t'eon .. pro_inatlnt c.I.",.".hiel.. d.II...o<I In p,i",Of 'h. c.I ... ,cod. """,b.. I. p,.li,.d by "P" I.• , Gr.vorl",o< P.8.

n.c....,i.. i"" "U",btl pi .." h ddltl"",1 .pac...Th. 10".' 101, ia I.. o.lnt cod • .,d "'. I , 'Illlt I.. "i",<~.

I ....ampl.: Cornrnl"l"" N., M8l00Pain' I~/II Ttl", 12.

C...'ln....d

,..bMI .......... : C.-..... He. ",. U:Q

"_H..Trioo.6

"

ACRYLIC PAlMY

'Il'h.n "pal,'n. ca, bodi •• which Ofa pain ..d inAcrylic " i. ab.,lu,.ly I......".n' "'a, .Ii ,"-sl>l'.yln.an•••an s... 11 ,ouchln. up ,.pal" a,. ca"lad ou' wlltJno' only Acrylic pain, bu' tho same m.k. of Acrylicp.'n, as u••• on p,o.uctl.".

To assi., 1tJ. bo.y ,.~i,., Acrylk paint .... ils.,. found on 1tJ. commission numb<, pl ....

Af.., ,he nOfm.1 co.."i..i." numba, a suffixl.tI.. ·'A" i mpe<!.nd to In.ica.. tho p.lnt suppli.,two .0<1. I a,a Stampo. in fronr of "'. colou, cod<nu",b<'.

AI 1.e.1.

AP Pinchin Johnson

AG G.n.,alln.usttlal Pain,"

Eumpl.· Comminlon Mo. MB HOO9A

ManufoeM.' & P.ln, '&'V.1S T,im 11

..

I.."" 8y,

SALES AND SERVICE TRAINING CENTRE

'~I~HO IN !~Gl"'O

"11<0 n ...o~.o MOTO. C""'~""'T l'MIHO