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MicroSCADA ProPartners Club 2008

MicroSCADA Proin demandingIndustrial Applications

John Tsao

Eric Chuang

Anders Brokvist

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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About Nanya Technology Corp.

Founded on March 4, 1995

Main shareholder: Nanya Plastics Corporations of the Formosa Plastics Group

Headquarters in Taoyuan, Taiwan

5,275 employees (Oct 2007)

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About Nanya Technology Corp.

Conduct research and development, design, manufacturing and sales of DRAM products

Two factories producing 8-inch (200mm) wafers and one factory producing 12-inch (300mm) wafers

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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NTC Fab 3

12-inch wafers with 70 and 60nm technology

Planned max. capacity/month 62,000 wafers

Constructed in two phases: Fab 3A: 70nm 30,000 wafers/month

Fab 3B: 60nm

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NTC Fab 3A (phase 1)

Milestones: 3 / 2006 : Ground-breaking ceremony

3 / 2007: Clean room construction

5 / 2007: Equipment move-in

10 / 2007: Successful Pilot run

3Q / 2007: 70nm wafers production started

Customer: NanYa Technology Corporation (NTC)

Year of commissioning: 2007

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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MicroSCADA Installation

Customer’s need EPC contractor NanYa Switchgear Unit builds six

(6) new “Fab3A” substations Reliable partner for SA to support the project from

tender clarification to turnkey implementation

ABB’s response SAS650 IEC61850-based system with fully

redundant hot-standby station servers Various ABB IEDs (REX521 * 197 pcs, REF541 *

66 pcs, RET541 * 13 pcs, & REB670 * 3 pcs) integrated in MicroSCADA Pro HMI with new GUI

Integration of 3rd party meters & D-UPS, DC charger, MIMIC controllers via MODbus and Allen- Bradley PLCs via OPC connection

Customer’s benefits

Close cooperation resulting in optimized solution Safeguarded investment and optimized life cycle

cost through future-proof IEC61850 based systems

Excellent local competence and support

Customer: NanYa Technology Corporation (NTC)

Year of commissioning: 2007

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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System Layout

System level

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System Layout

System level 2 pcs Hot Standby Servers

4 pcs Workstations

7 pcs Front-end computers:

3 pcs with local database & workplace (Mirroring to Servers)

4 pcs without local database (“COM530”)

Front-ends contain IEC61850 OPC Server and External OPC DA Clients

Redundant Ethernet (Tree)

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System Layout

Substation level

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System Components

Server computers: IBM eServer X236 Xeon 3.2GHz*2 CPU

4GB RAM

4*80GB SCSI RAID

Matrox P650 VGA Dual Graphics card

Windows 2003 Server

SYS 600 9.2

Front-end computers: Advantech IPC-610 Pentium P4 3.0GHz, 2GB RAM

Windows XP Pro

SYS 600 9.2

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System Components

Ethernet switches: Ruggedcom RSG-2100 (28 pcs)

Serial Device Servers: Moxa Nport 16-port (7 pcs) For Modbus, RP570 protocols

Meinberg Lantime GPS receiver

Report printer

Event printer

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Process Devices

Applications

Engineering

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Process Devices

ABB IED’s:

REX 521 (197 pcs)

REF 541 (66 pcs)

RET 541 (13 pcs)

REB 670 (3 pcs)

3rd party devices:

RTU 211 (7 pcs, General I/O)

Allen Bradley PLC (Generator controller)

Modicon PLC (DUPS controller)

Siemens S7 PLC (Mimic controller)

Siemens P650 (Meters)

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Devices

Applications

Engineering

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Applications

Connected to FMCS (Facility Maintenance Control System) using OPC DA Server

DUPS interface (Dynamic Uninterruptible Power Supply)

Mimic controller

Generator controller interface (Synchronization control)

Internal billing function

Geographical layouts

System supervision

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Applications DUPS interface (Dynamic Uninterruptible Power Supply)

Modbus interface to Modicon PLC

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Applications DUPS interface (Dynamic Uninterruptible Power Supply)

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Applications Mimic controller

Control room mimic controlled from MicroSCADA

Using Siemens S7 PLC connected on Modbus

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Applications Generator controller

Connection realized by using AB RSLinx as OPC Server

SYS 600

OPC DA Client

RSLinxOPC DA Server

Allen-Bradley PLCSLC503

Ethernet

Front-end computer

Allen-Bradley PLCSLC503

Redundant PLC

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Applications Internal billing function

Creates energy consumption reports

Exports information to MS Excel

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Applications Geographical layouts

Helps operators locate alarms in factory

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Applications System supervision – main system devices

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Applications System supervision – IED displays

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Applications System supervision

IED supervision uses two signals:

1. System – SPA-ZC40x adapter using “Device connection status” item

2. SPA-ZC40x – IED using “ComStatus\stVal” (SPS)

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Contents

About Nanya Technology Corporation (NTC)

NTC Fab 3

MicroSCADA Pro Installation

System Layout & Components

Devices

Applications

Engineering

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Engineering

Engineering tools:

CET for SPA-ZC40x

CET for IEC 61850 OPC Server

SCL Importer

OPC PO list

External OPC DA Client Conf. Tool

Object Navigator

Display Builder

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Engineering

Problems encountered in MicroSCADA Trends with Chinese OX characters crashes Trend Basket

Busbar coloring not support multiple displays

SCL Importer OX texts for protection signals

Device naming (IEC61346) used in SCL not accepted by customer

Problems encountered with adapters SPA-ZC40x MMI alarms not in connectivity packages, requires manual entering

Supervision signals not in connectivity packages, requires manual entering

Time synch problem with OPC Server-> SPA-ZC40x, required update of firmware

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Engineering

Lessons learned: Complete SPA-ZC40x configuration before downloading to all adapters

We downloaded new configurations (and firmware) several times (to over 250 adapters)!

IED time synchronization to be done directly from GPS receiver IEDs are now synchronized from Front-end OPC Server

Consider to have one large Ethernet network for whole system Now the process devices are on a separate network